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Trane Thermo King TriPac EVOLUTION User Manual

Trane Thermo King TriPac EVOLUTION
96 pages
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Revision A
November 2020
TTKK 5555667766--1199--IIMM--EENN
TriPac® EVOLUTION
Auxiliary Heating and Cooling Temperature Management
System
Installation Manual

Table of Contents

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Trane Thermo King TriPac EVOLUTION Specifications

General IconGeneral
BrandTrane
ModelThermo King TriPac EVOLUTION
CategoryTrucks
LanguageEnglish

Summary

Introduction

Revision History

Records changes and updates to the manual.

Customer Satisfaction Survey

Provides feedback mechanism for improving manuals.

Safety Precautions

Danger, Warning, Caution, and Notice

Explains safety advisory symbols and their meanings for hazard identification.

General Practices

Outlines essential safety guidelines for general installation and operation.

Heater Safety Precautions

Details critical safety measures specific to the heater unit.

Tips For a Successful Installation

Before Beginning the Installation

Covers pre-installation checks and preparation steps.

APU Installation

Guides the mounting and installation of the Auxiliary Power Unit.

A/C Condenser Installation

Provides instructions for mounting the air conditioning condenser.

A/C Evaporator Installation

Details the installation process for the air conditioning evaporator.

D2/D4 Heater Installation

Covers the mounting and installation of the D2/D4 heater unit.

A/C Hose Connections and Routing

Guides refrigerant hose routing and connection procedures.

Engine Coolant Hose Connections and Routing

Details routing and connecting engine coolant hoses.

Closed Loop Cooling

Specific instructions for the closed-loop cooling option.

Electrical Wiring and HMI Controller Installation

Guides the electrical connections for the system and HMI.

TriPac Evolution Component Dimensions

APU Dimensions

Provides physical dimensions for the APU unit.

Condenser Dimensions

Provides physical dimensions for the AC condenser unit.

Evaporator Dimensions

Provides physical dimensions for the AC evaporator unit.

Control Box Dimensions

Provides physical dimensions for the control box.

HMI Controller Dimensions

Provides physical dimensions for the HMI controller.

Standard Heater Dimensions

Provides physical dimensions for the standard heater.

High Output Heater Dimensions

Provides physical dimensions for the high output heater.

Typical Component Locations

APU Location

Illustrates the typical placement of the APU on the truck.

Condenser Location

Shows the typical mounting location for the condenser.

Evaporator Location

Depicts the standard installation area for the evaporator.

Heater Location

Illustrates the typical mounting position for the heater.

HMI Controller Location

Shows the recommended placement for the HMI controller.

Control Box Location

Indicates the typical mounting area for the control box.

Truck Coolant Integration Diagram

Shows system components connected via truck coolant.

Closed Loop Cooling Diagram

Illustrates system components with optional closed-loop cooling.

APU Installation

Standard Installation Method – Mounting Claws

Details the primary method for mounting the APU using claws.

Exhaust Pipe Installation

Standard Short Exhaust Tailpipe

Instructions for installing the standard exhaust tailpipe.

Optional Exhaust Extension

Guidance on installing an optional exhaust extension.

A/C Condenser Installation

Condenser Mounting Procedures

Step-by-step instructions for securing the condenser.

A/C Receiver Drier Installation

Receiver Drier Mounting

Details how to mount the receiver drier.

Ambient Temperature Sensor Installation (Option)

Sensor Mounting and Wiring

Instructions for installing the optional ambient temperature sensor.

A/C Evaporator Installation

Preferred Location – Flush with Front Bulkhead

Installation guide for the evaporator's preferred position.

Alternative Location – Centered Under Bunk

Installation guide for an alternative evaporator mounting spot.

D2/D4 Heater Installation

Heater Location and Mounting

Guidelines for selecting and preparing the heater's mounting location.

Drilling Hole In Floor

Procedure for creating the necessary floor opening for the heater.

Heater Subassembly and Installation

Steps for assembling and installing the heater unit.

Exhaust and Combustion Air Intake Routing

Proper routing for exhaust and air intake hoses.

Duct Locations and Installation

Covers placement and installation of air ducts for the heater.

A/C Duct Installation

A/C Vent Locations and Installation

Details placement and installation of air vents for the AC system.

A/C Hose Installation

Compressor Hose Connections

Steps for connecting hoses to the APU compressor.

Evaporator to Receiver Drier Hose Connection

How to connect hoses between evaporator and receiver drier.

Condenser to Receiver Drier Hose Connection

How to connect hoses between condenser and receiver drier.

A/C System Evacuation and Leak Check Procedures

Evacuation Procedures

Steps for evacuating the AC system.

Leak Check Procedures

Methods for checking the AC system for leaks.

Control Box and Main Harness Installation

Control Box Location and Mounting

Guidance on selecting and installing the control box.

Main Harness Installation Procedures

Steps for connecting the main electrical harness.

HMI Installation

HMI Location and Mounting

Instructions for placing and securing the HMI controller.

D2/D4 Heater Wiring Installation

Remote Temperature Sensor Wiring

Details wiring for the optional remote temperature sensor.

A/C Wiring Installation

A/C Harness Routing and Connections

Procedures for routing and connecting AC system harnesses.

Standby Truck Integration Harness with Switch (Option)

Standby Switch Installation

Steps for installing the standby truck integration switch.

Standby Truck Integration Harness without Switch (Option)

Standby Harness Connection

How to connect the standby harness without a switch.

Fuel Pickup Tube Installation

Preferred Installation – Optional Adapter Plate

Installation of the fuel pickup tube using an adapter plate.

Alternative Installation – Drilling Hole In Fuel Tank

Method for installing the fuel pickup tube by drilling the tank.

Heater Fuel Pump and Fuel Line Installation

L-Bracket Installation Procedures

Mounting the fuel pump using an L-bracket.

Fuel Tank Bracket Installation Procedures

Mounting the fuel pump using a fuel tank bracket.

Fuel Line Installation Procedures

Steps for routing and connecting fuel lines to the pump.

APU Fuel Line Installation

APU Fuel Line Routing and Connections

How to route and connect APU fuel supply and return lines.

Tractor Coolant Hose Installation

Preferred Installation – Tee'd Into Tractor Heater Hoses

Connecting APU coolant hoses to tractor heater hoses.

Alternative Installation – Attached Directly To Fittings On Tractor Engine

Connecting APU coolant hoses to tractor engine fittings.

Arctic Switch (Option)

Arctic Switch Installation

Procedures for installing the optional Arctic switch.

Heater Fuel Pump Connections

Heater Fuel Pump Wiring

Connecting the heater fuel pump harness.

Fuse Holder and APU Battery Connections

Battery Cable Installation

Step-by-step guide for connecting battery cables and fuse holder.

Priming the Heater Fuel Pump (Heat Option)

Fuel Pump Priming Procedure

Critical steps to prime the heater fuel pump before operation.

Heater Start-Up Procedures

Diagnostic Tool Overview

Explanation of the heater diagnostic tool and its functions.

Connecting Diagnostic Tool

Steps to connect the diagnostic tool to the heater.

Perform the Start-Up

Guide to initiating the heater's start-up sequence.

Clearing Faults

Procedure for clearing fault codes from the heater's memory.

Quit Start-Up

Procedure to stop the heater start-up process.

Perform the Diagnosis Again

Steps to re-initiate the diagnostic process.

Unable to Perform the Diagnosis

Troubleshooting steps for diagnosis errors.

A/C System Charging and APU Engine Start-up Procedures

Adding Refrigerant Charge

Steps for adding refrigerant to the AC system.

APU Engine Start-up Procedures

Guidelines for starting the APU engine.

Bleeding the Coolant System

Procedures for bleeding air from the coolant system.

Bleeding the Fuel Lines

Steps to remove air from the fuel lines.

Verifying Engine Operation

Checks to confirm correct engine operation after start-up.

Unit Setup Procedures

Configuration of the TriPac EVOLUTION control system.

Service Run-In Test

Procedure for a 10-hour run-in test before customer delivery.

System Check List

Final Installation Checklist

A comprehensive list of items to verify before releasing the unit to the customer.

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