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Tracer MP581/AH541
Trane Tracer MP581/AH541 User Manual
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Har
dw
ar
e and Sof
tw
ar
e
Installation
T
r
acer Summit
™
V
ersion 16
BMT
W
-S
VN0
1F
-EN
July 2004
T
racer Summit V
ersion
1
6
1
3
Table of Contents
Default Chapter
6
Table of Contents
6
Chapter 1 Before Installation
16
Tracer Summit System Overview
16
The Modular BCU (BMTW) and the BCU (BMTS)
16
BCU Components
18
UCM Communication Links-Wiring Requirements
20
Twisted-Pair Wire-Comm2, Comm3, and Comm4
20
Twisted-Pair Wire-Comm5
20
Fiber-Optic Cable
20
LAN Communication Links-Wiring Requirements
21
Coaxial Cable (10Base2 or "Thinnet")-Ethernet
21
Unshielded, Twisted-Pair Wire (10Baset)-Ethernet
21
Coaxial Cable-ARCNET
22
Fiber-Optic Cable-Ethernet and ARCNET
22
Optical-Link Loss Budget
23
Remote Communication Requirements and Specifications
24
Communication Rate
24
Communication Protocol
24
BCU Internal Modem
24
PC Workstation Modem
24
PC Workstation Requirements
25
Hardware Requirements for Tracer Summit Standard Software, Tracer 100/Tracker Communications Package, and Building Communications Package
25
Hardware Requirements for Tracer Summit Enterprise Management Package
25
Software Requirements
26
Inspection Upon Receipt
26
Model Number Description
27
Storage
28
Hardware Installation Checklist
28
Panel Placement (Chapter 2))
28
Power Supply Wiring (Chapter 3)
28
Assignable Input Wiring (Chapter 3)
28
UCM Wiring (Chapters 4 and 5)
28
Network Wiring (Chapter 6)
29
BCU Modem Installation (Chapter 7)
29
Chapter 2 BCU Mounting and Power Wiring
30
BCU Mounting and Power Wiring for North American Installations
30
BCU Mounting for North American Installations
30
Select a Location
31
Verify Conformance to BCU Specifications
31
Verify Conformance to Clearance Specifications
33
Install the Optional Operator Display
34
Secure the BCU to the Wall
34
BCU Power Wiring for North American Installations
34
Verify Compliance with Circuit Requirements
34
Connect the AC-Power Wires
35
BCU Mounting and Power Wiring for European Community Installations
36
BCU Mounting for European Community Installations
36
Select a Location
37
Verify Conformance to BCU Specifications
37
Secure the BCU to the Wall
38
Verify Conformance to Clearance Specifications
38
Install the Optional Operator Display
39
BCU Power Wiring for European Community Installations
39
Verify Compliance with Circuit Requirements
39
Connect the AC-Power Wires
40
BCU Mounting and Power Wiring for International Installations
41
BCU Mounting for International Installations
41
Select a Location
41
Verify Conformance to BCU Specifications
42
Verify Conformance to Clearance Specifications
42
Install the Optional Operator Display
43
Secure the BCU to the Wall
43
BCU Power Wiring for International Installations
43
Verify Compliance with Circuit Requirements
43
Connect the AC-Power Wires
44
Preliminary AC-Power Checkout
45
Installing and Wiring the BCU Logic Board
46
BCU Warning Labels
47
Installing and Removing the BCU Cover
47
Installing the Optional Operator Display
48
Chapter 3 BCU I/O Module
52
BCU I/O Module Installation
52
I/O Wiring
52
Hardware UIP Selection
55
Binary/Pulse Meter Configured Uips
55
Thermistor Configured Uips
56
Current and Voltage Configured Uips
57
Binary Output
58
Chapter 4 UCM Communication-Link Wiring
60
Communication Links
60
UCM Communication Cards
62
Comm2 Card
63
Isolated Comm3 Card
64
Non-Isolated Comm3 Card
65
Comm4 Card
66
Comm5 Card
67
Installing UCM Communication Cards
67
Uninstalling UCM Communication Cards
68
Communication-Link Wire
69
UCM Communication-Wire Characteristics
70
Comm5 UCM Communication-Wire Characteristics
71
Recommended Configurations for UCM Communication-Link Wiring
71
Termination Resistor Placement for Comm3 and Comm4 Links
74
Termination Resistance Placement for Comm5 Links
74
Comm5 Physical Link Repeater
75
Link Repeater Connections
76
Link Repeater Limitations
76
When Is the Link Repeater Required
76
Recommended Wiring Practices
79
Fiber-Optic UCM Communication
79
Fiber-Optic Modems
80
Optical-Link Loss Budget
82
Chapter 5 UCM Wiring and Addressing
84
Centravac Unit Control Panel (UCP1) Interface
84
Type of Communication Card: Comm2
85
Wiring Notes
85
Device Addressing
86
Centrifugal/Absorption/Helical Rotary Chiller (UCP2) Interface
86
Description
86
Type of Communication Card: Comm4
87
Wiring Notes
87
Device Addressing
88
Commercial Self-Contained (CSC) and Intellipak CSC Interfaces
89
Description
89
Type of Communication Card: Isolated Comm3
89
Wiring Notes
89
Device Addressing
91
Horizon Absorption Chiller Interface
94
Description
94
Type of Communication Card: Comm4
95
Wiring Notes
95
Device Addressing
96
Intellipak Rooftop Unit Interface
97
Description
97
Type of Communication Card: Comm4
97
Wiring Notes
97
Device Addressing
101
Lighting Control Panel (LCP) Interface
101
Description
101
Type of Communication Card: Isolated Comm3
102
Wiring Notes
102
Device Addressing
104
Programmable Control Module (PCM) Interface
108
Description
108
Type of Communication Card: Isolated Comm3
109
Wiring Notes
109
Device Addressing
110
RTA-RTW Chiller Interface
112
Description
112
Type of Communication Card: Isolated Comm3
112
Wiring Notes
112
Device Addressing
113
Scroll Chillers: U.S.-Built CGA/CGW and Intellipak (CGAF) Interfaces
114
Description
114
Type of Communication Card: Isolated Comm3
114
Wiring Notes
114
Device Addressing
117
Terminal Unit Controller (TUC) Interface
119
Description
119
Type of Communication Card: Comm4
119
Wiring Notes
119
Device Addressing
120
Thermostat Control Module (TCM) Interface
124
Description
124
Type of Communication Card: Isolated Comm3
124
Wiring Notes
124
Device Addressing
125
Tracer Remote Station (TRS) Interface
127
Description
127
Type of Communication Card: Non-Isolated Comm3
127
Wiring Notes
127
Device Addressing
129
Trane Europe Chiller Interface
130
Description
130
Type of Communication Card: Isolated Comm3
130
Wiring Notes
130
Device Addressing
131
Universal Programmable Control Module (UPCM) Interface
132
Description
132
Type of Communication Card: Comm4
132
Wiring Notes
132
Device Addressing
133
Varitrac II Central Control Panel (CCP) Interface
135
Description
135
Type of Communication Card: Isolated Comm3
137
Wiring Notes
138
Device Addressing
139
Varitrane DDC/VAV Ucms Interface
141
Description
141
Type of Communication Card
141
Wiring Notes
141
Device Addressing
142
VAV Wireless Receiver Interface
148
Description
148
Type of Communication Card: Comm4
148
Wiring Notes
148
Device Addressing
150
Voyager Rooftop Unit Interface
152
Description
152
Type of Communication Card: Comm3 or Comm4
152
Wiring Notes
153
Device Addressing
154
Comm5 Ucms
155
Description of Types
156
Tracer AH540 and Tracer AH541 Air-Handler Controllers
156
Tracer Loop Controller Interface
156
Tracer MP501 Controller
156
Tracer MP503 I/O Module
157
Tracer MP580 and Tracer MP581 Controllers
157
Tracer VV550 and Tracer VV551 Controllers
157
Tracer Zone Controllers
157
Generic Lontalk Devices
158
Type of Communication Card: Comm5
158
Wiring Notes
158
Comm5 Zone Sensor Communication Jack
159
Neuron ID
159
Zone Sensor Communication Stubs
159
Chapter 6 Network Wiring
162
Network Communication Configurations
162
Tracer Summit PC Workstations
163
Connecting Dedicated and Shared Networks
164
Bacnet-Device Ids
164
Network Topology
166
Bus Topology
167
Arcnet Lan
168
Ethernet LAN
168
Star Topology
168
Arcnet Lan
169
Ethernet LAN
169
Combination Bus/Star Topology
169
Arcnet Lan
170
Ethernet LAN
170
Calculating Delays
171
Ethernet Communication
171
Ethernet Network Interface Card
172
Configuring an Ethernet Card
172
Installing an Ethernet Card in the BCU Panel
172
ARCNET Communication
172
ARCNET Single Coaxial Input Interface Card
173
ARCNET Single Fiber-Optic Input Interface Card
173
ARCNET Three Input Coaxial Hub Card
173
ARCNET Two Coaxial/One Fiber-Optic Hub Card
174
ARCNET One Coaxial/Two Fiber-Optic Hub Card
174
Configuring an ARCNET Card
174
ARCNET Card Jumper Settings
174
ARCNET Card DIP Switch Settings
177
Installing an ARCNET Card
178
Installing Coaxial Cable Connectors
178
IP Installation Procedures
181
Preinstallation
181
Programming the Site
182
BCU (BMTW) Setup
183
System Checkout
183
Setting up the Broadcast Distribution Table
184
Special Situations
185
Bacnet/Ip Routers
185
Multiple Sites on a Single Shared Network
185
IP Network
186
EIA-232 Communication
186
Installing an EIA-232 Card
186
Configuring a Bacnet-Compatible Device
188
Specifications for EIA-232 Cable Connections
188
DB-9 Pin Assignments
188
DB-25 Connector Pin Assignments
189
Chapter 7 BCU Modem Installation
190
Modem Card Configuration
190
Jumper Settings
190
Modem Function Settings
191
Installing a Modem Card
193
Chapter 8 Installing Tracer Summit
194
Installing Tracer Summit Using Windows XP or Windows 2000
195
Setting up Network Adapters
195
Installing the Network Adapter Protocol
196
Installing TCP/IP Protocol for Bacnet/Ip Communications on Shared Ethernet Networks
196
Verifying Network Adapter Status and Protocol for Windows XP or Windows 2000
197
Installing Tracer Summit Using Windows 98
197
Setting up Network Adapters
198
Installing the Network Adapter Protocol
199
Installing TCP/IP Protocol for Bacnet/Ip Communications on Shared Ethernet Networks
199
Verifying Network Adapter Status and Protocol for Windows 98
200
Verifying Adapter Status for Resource Conflicts for Windows 98
200
Determining Available IRQ and I/O Addresses for the ISA and PCMCIA ARCNET Adapters
201
Custom Setup
201
Installing Tracer Summit Using Windows ME
203
Setting up Network Adapters
204
Installing the Network Adapter Protocol
204
Installing TCP/IP Protocol for Bacnet/Ip Communications on Shared Ethernet Networks
204
Verifying Network Adapter Status and Protocol for Windows ME
205
Installing Tracer Summit Using Windows NT
206
Setting up Network Adapters
206
Installing the Network Adapter Protocol
206
Installing TCP/IP Protocol for Bacnet/Ip Communications on Shared Ethernet Networks
207
Verifying Network Adapter Status and Protocol for Windows NT
207
Uninstalling Tracer Summit
208
Configuring Bcus for Bacnet/Ip Communications
209
Starting Tracer Summit
209
Chapter 9 Installing the Daily Operations Tutorial
210
Chapter 10 BCU Operation and Communication Status
214
LED Indicators for BCU Communication Status
215
LED Codes for BCU Operation Status
216
Startup Sequence Procedures
218
New BCU
218
Programmed BCU
218
BCU Reset Procedures
218
Reset
218
Clear BCU RAM and Reset
219
Clear Database, RAM, and Reset
219
Clear Code, Database, RAM, and Reset
220
Chapter 11 Troubleshooting
222
BCU Does Not Respond
222
BCU Locks up
223
BCU Does Not Communicate Via Modem
223
Problems with the Modem and Phone Line
224
Problems with the BCU Modem Programming Setup
224
BCU Does Not Communicate with Ucms
224
Communication Failures on Initial Installation
224
Communication Failures that Occur after Initial Installation
225
BCU Panel Mismatch Error
225
Glossary
228
Appendix A Setting DIP Switch Addresses
234
Appendix B BCU (BMTS)
238
BCU (BMTS) Components
238
Installing UCM Communication Cards in a BCU (BMTS)
241
Communication-Link Field Wiring for the BCU (BMTS)
242
Startup and Troubleshooting Sequence for the BCU (BMTS)
244
BCU Power-Up Sequence
244
Off 1-79 1 2 4 8 16 32 64
244
Off
244
On on on
244
Off 1-63 1 2 4 8 16
245
Off
245
Off 1-16 1 2 4 8 16
245
Effect of Cycling BCU Power
246
BCU Reset Procedures
247
Clearing BCU RAM and Reset
247
Reset
247
Clear Database, RAM, and Reset
248
Clear Code, Database, RAM, and Reset
249
Ethernet Card Leds
251
Arcnet/Hub Card Leds
251
Appendix C Tracer Summit Critical Control System
252
SQL Database Server Requirements
252
PC Workstation Requirements
252
SQL Software Installation
253
Installing Tracer Summit Critical Control System Using
253
Windows XP
254
Setting up Network Adapters
254
Installing the Network Adapter Protocol
254
Installing TCP/IP Protocol for Bacnet/Ip Communications on Shared Ethernet Networks
255
Verifying Network Adapter Status and Protocol for Windows XP
255
Initial Startup on SQL Database
256
Registration Considerations
259
Index
264
Reader Response Form
270
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Trane Tracer MP581/AH541 Specifications
General
Brand
Trane
Model
Tracer MP581/AH541
Category
Control Systems
Language
English
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