Troy-Bilt J609 User Manual

Operator’s Manual
PRINTED IN U.S.A.
FORM NO.
770-10490D.fm
(4/2004)
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered,
brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the
above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply
on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service
department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT LLC. P.O. BOX 361131, CLEVELAND, OHIO 44136-0019
Auto Drive Lawn Tractors
Super Bronco™
Bronco™
(Models J609 & T609)

Troy-Bilt J609 Specifications

General

Drive Type	Self-Propelled
Deck Material	Steel
Cutting Positions	6
Mulching Capability	Yes
Bagging Capability	Yes
Side Discharge	Yes
Starter Type	Recoil
Cutting Height	1.25 to 3.75 inches
Mulch/Bag/Side Discharge	3-in-1

Summary

Model Number Identification

Customer Support

Provides assistance for product assembly, operation, and maintenance.

Safe Operation Practices

General Operation

Instructions for safe operation, including warnings and general precautions.

Slope Operation Safety

Guidelines for operating the tractor safely on slopes to prevent tip-overs.

Child Safety Precautions

Safety precautions regarding children around operating lawn tractors.

Towing Safety Guidelines

Safe procedures and recommendations for towing attachments.

Handling Gasoline Safely

Safety precautions for handling gasoline and refueling.

General Safety Guidelines

General safety guidelines for operating and maintaining the tractor.

Operator Responsibility

Using the Slope Gauge

Tractor Initial Setup

Attaching The Steering Wheel

Instructions for installing the steering wheel onto the tractor.

Attaching The Seat

Procedure for mounting the tractor seat correctly.

Remove Shipping Brace

Steps to remove shipping restraints before operating the mower.

Fuel and Oil Fill-Up

Guidance on safely filling the fuel tank and checking engine oil.

Operating the Tractor

Know the Controls

Identification and purpose of the tractor's various controls and levers.

Throttle Control Lever

Description of the throttle lever's function for engine speed control.

Choke Control

How to use the choke control for starting the engine.

Brake Pedal Operation

Function of the brake pedal for stopping and parking.

Parking Brake Engagement

Procedure for engaging and releasing the parking brake.

Drive Pedal Operation

Explanation of the drive pedal for tractor movement and speed.

PTO Engagement Lever

How to engage and disengage the Power Take-Off for attachments.

Ignition Switch Operation

Operation of the ignition switch for starting and stopping the engine.

Headlights Operation

Instructions for operating the tractor's headlights.

Ammeter Function

Function of the ammeter in measuring electrical output.

Shift Lever Control

Control of tractor direction (Forward, Neutral, Reverse).

Cruise Control Engagement

How to engage and disengage the cruise control feature.

Seat Adjustment

Procedure for adjusting the operator's seat for comfort.

Deck Lift Lever

Operation of the lever to adjust the cutting deck height.

Cargo Net Usage

Description of the dash-mounted cargo net for storage.

Cup Holder Location

Location of the tractor's cup holder.

Safety Interlock System

Explanation of safety systems that prevent operation under unsafe conditions.

Starting the Engine

Step-by-step guide for starting the tractor engine.

Stopping the Engine

Procedure for safely shutting down the tractor's engine.

Driving the Tractor

Basic instructions for moving the tractor forward and in reverse.

Driving on Slopes

Specific safety advice for operating the tractor on inclines.

Mowing Techniques

Tips and techniques for effective and safe lawn mowing.

Tractor Adjustments

Seat Adjustment

Instructions for adjusting the operator's seat for comfort.

Steering Adjustment

Adjusting steering linkages for proper alignment and turning.

Deck Leveling

Procedures for adjusting the cutting deck for an even cut.

Side to Side Deck Adjustment

Adjusting the deck for uniform mowing height from side to side.

Parking Brake Adjustment

How to adjust the parking brake for proper stopping.

Lawn Tractor Maintenance

Lubrication

Lubrication points and procedures for tractor components.

Engine Maintenance

Engine maintenance instructions, including oil and air filter.

Changing Engine Oil

Step-by-step guide for draining and refilling engine oil.

Air Cleaner Maintenance

Maintenance of the engine's air cleaner system.

Spark Plug Service

Instructions for cleaning and gapping the spark plug.

Cleaning Engine and Deck

Methods for cleaning the tractor's engine and cutting deck.

Deck Wash System

Using the deck wash system to clean the underside of the deck.

Service and Repairs

Tire Pressure

Recommended tire inflation pressures for proper operation.

Battery Care

Care and maintenance guidelines for the tractor's battery.

Battery Charging

Procedures for charging the tractor's battery.

Jump-Starting the Battery

Instructions for safely jump-starting the tractor's battery.

Fuse Location and Replacement

Locating and replacing fuses for the electrical system.

Cutting Deck Removal

Steps to detach the cutting deck from the tractor for service.

Cutting Blades Service

Instructions for inspecting, sharpening, and replacing cutting blades.

Changing Deck Belts

Procedure for replacing the cutting deck drive belts.

Changing Transmission Belts

Steps for replacing the transmission drive belts.

Upper Drive Belt Replacement

Procedure for replacing the upper drive belt.

Lower Drive Belt Replacement

Procedure for replacing the lower drive belt.

Off-Season Storage Guide

Attachments and Accessories

List of available attachments and accessories for the tractor.

Troubleshooting Common Issues

Parts List J609 & T609

Limited Warranty Information

How to Obtain Service

Steps for getting warranty service and locating authorized dealers.

State Law Relation to Warranty

Explanation of how state laws affect the limited warranty.