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Trumpf TruPlasma RF 1001 User Manual

Trumpf TruPlasma RF 1001
360 pages
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Operator's manual
TruPlasma RF 1001 to 1003
(G2/13)
Technical specifications and operator's manual

Table of Contents

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Trumpf TruPlasma RF 1001 Specifications

General IconGeneral
Generator TypeRF Generator
Frequency13.56 MHz
Maximum Power1000 W
Cooling MethodAir cooling
WeightApprox. 20 kg (44 lbs)
Power Output0 - 1000 W (adjustable)

Summary

Chapter 1 Safety

For your own safety

Measures for avoiding potential dangers and overview of residual dangers.

Warning signs and danger signs

Explanation of signal words and symbols used for warnings on the generator.

Using the generator

Description of typical fields of application and impermissible uses of the generator.

Authorized personnel

Requirements for personnel performing installation, operation, configuration, and maintenance.

Warning signs on the generator

Visual identification and meaning of warning signs present on the generator.

What you must know as an operator

Information on required warning signs and actions if they are missing or illegible.

Dangers from high voltages

Details life-threatening voltages present at the generator and protective measures.

Dangers from electromagnetic fields

Information on potentially harmful high-frequency electromagnetic fields and their effects.

Hazard from weight

Warnings and instructions regarding the generator's weight and safe handling.

Hazard from aggressive cooling water

Information on the aggressive nature of cooling water and necessary protective measures.

What you must note as an operator:

Key operational safety points and requirements for safe generator use.

Emergency measures

Immediate actions to take in the event of an emergency.

Chapter 2 Description

Fields of application

Description of typical applications for the generator in plasma excitation.

Property rights

Lists patents protecting the generator and mentions pending patents.

Function description

Details generator output power, frequency control, operation modes, and regulation parameters.

Construction of the generator

Describes the physical construction of the generator, including front and rear sides.

Device variants, options, accessories

Lists available device variants, optional features, and accessories.

Identifying the generator features

Explains how to identify generator features using a configuration word.

Chapter 3 Technical specifications

RF output

Provides detailed specifications for the generator's RF output power and performance.

Accuracy of the output power

Details accuracy specifications for output power in digital and analog control modes.

Dynamic behavior of the power signal at 50 Ω load

Specifies parameters like rise time, turn-off time, overshoot, and boot time.

Mains connection data

Provides electrical specifications for connecting the generator to the mains supply.

Clock

Details specifications for clock input, output, and mode settings.

Clock offset mode

Describes phase coupling and frequency offset options for clock signals.

Frequency agility (optional)

Explains automatic regulation of output frequency for optimum matching.

Pulse

Specifies parameters for pulse mode, including frequency, duty cycle, and input/output signals.

Arc synchronization

Details specifications for arc synchronization input and output signals.

Communication interfaces

Lists available communication interfaces and their specifications.

Housing

Provides dimensions, weight, housing color, and protection class.

Dimensional drawing

Includes detailed drawings with dimensions of the generator.

Environmental conditions

Specifies operating, storage, and transport conditions for temperature, humidity, and air pressure.

Cooling requirements

Details parameters and requirements for the generator's cooling water system.

Chapter 4 Interfaces

RS-232/RS-485 interface

Covers standard and customer variants, connection, telegrams, and parameters.

AD interface

Explains view, cable requirements, connection, signals, and variants.

Profibus (optional)

Details view, connection, pin assignment, features, configuration, and module structure.

DeviceNet (optional)

Covers position, connection, pin assignment, status LEDs, ODVA, and protocol.

EtherCAT (optional)

Details view, connection, cable requirement, objects, vendor ID, data communication, and indicator elements.

Service interface

Describes the view, connection, and purpose of the service interface.

Clock input/clock output (phase synchronization)

Explains view, connection, and cable requirements for clock synchronization.

Sync input/sync output (arc synchronization or pulse mode)

Describes view, connection, and cable requirements for synchronization signals.

Matchbox connection (optional)

Details view, connection, description, and cable requirements for the matchbox.

LEDs Device status

Explains the meaning and color of device status LEDs.

Mains input

Shows view, connection, and pin assignment for the mains input.

RF output

Illustrates view and connection for RF output, and specifies cable requirements.

Cooling water

Shows view and connection for cooling water, including thread specifications.

ASIP (Advanced Serial Interface Protocol)

Defines the ASIP protocol, bit transmission, settings, framing, and data transmission.

Chapter 5 Standards and directives

CE certification

Lists EU directives and standards considered for CE certification.

Classification according to EN 55011

Explains the generator's classification as Group 2, Class A under EN 55011.

SEMI standards

Details compliance with SEMI standards for environmental, health, safety, and electrical design.

NRTL safety certification

States that the product was certified by an accredited testing laboratory.

FCC 47 CFR Part 18

Confirms product compliance with FCC rules for industrial, scientific, and medical devices.

Radio Wave Act (South Korea)

Mentions certification on request for compliance with South Korean regulations.

Chapter 6 Installation

After receiving the generator

Instructions for inspecting the generator for completeness and damages upon delivery.

Unpacking

Guidance on disposing of packaging materials in compliance with regulations.

Transport, storage

Safety precautions for transporting and conditions for storing the generator.

Requirements for the site

Specifies requirements for installing external mains separation devices and selecting a location.

Installation

Details module fastening procedures, including thread size and torque.

Connection order

Outlines the sequential order for connecting the generator's components.

Cooling water

Instructions for connecting the cooling water circuit, including pipe connection and adapter usage.

Control lines

Explains how to connect control lines, including interlock and other interfaces.

RF output

Provides instructions for connecting the RF output, including safety warnings.

Supply voltage

Details connection of the mains cable, safety requirements, and specific connection for models.

Matchbox (optional)

Describes the connection principle and requirements for an optional matchbox.

Dismantling

Provides step-by-step instructions for safely dismantling the generator.

Shipping

Guidance on proper packaging for shipping the generator.

Disposal

Instructions on observing local regulations for generator disposal.

Chapter 7 Operation

Activating interface and changing active interface

Instructions on how to activate, change, and display the active generator interface.

Operation with TruControl Power

Details system requirements, installation, connection setup, and operation using TruControl Power software.

Operating via RS-232/RS-485 interface

Explains how to switch between RS-232 and RS-485 and set the slave address.

Operation via AD interface

Covers scaling analog inputs and outputs for generator control.

Operation via Profibus interface (optional)

Instructions for setting the Profibus address for optional communication.

Operation via DeviceNet interface (optional)

Details setting the baud rate and node address for DeviceNet communication.

Operation via EtherCAT interface (optional)

Instructions for setting the node address and displaying EtherCAT states.

Power regulation

Covers switching power on/off and regulating power using various modes like Pi, PL, Pr.

Clock modes

Explains available clock modes: Phase offset, Frequency offset, and Frequency agility.

Frequency agility (optional)

Describes the function, parameters, and modes of frequency agility.

Pulse mode

Details setting pulse mode, pulse increase, external pulse source, and output.

Regulation characteristic

Explains different regulation behaviors like soft start, normal start, and precharge extension.

Timer

Instructions on how to set the timer for output power switch-off.

Joule mode

Specifies parameters for energy transfer control to the load.

Ramp function

Details how to set ramp functions for output power changes.

Arc management (optional)

Covers arc detection modes, handling, and specific settings for arc management.

Run-time monitoring (watchdog)

Explains the importance and configuration of run-time monitoring for active interfaces.

Matchbox operation

Describes matchbox operation via different interfaces and adjustment parameters.

User limit configuration

Allows users to define limit values for Pi, PL, and Pr.

Mixed Mode

Explains how to activate and use mixed mode for controlling the generator.

Factory setting

Instructions for resetting parameters to factory default values.

Time synchronization

Details how to synchronize the generator's time with the computer's local time.

Diagnostics

Covers displaying pending messages, message history, monitoring, and identification.

Data logging

Instructions for performing trending and setting trigger conditions for oscilloscope.

Chapter 8 Maintenance

Maintenance work

Covers essential maintenance tasks like software updates and checking cooling circuits.

Cooling water parameter

Specifies parameters and limit values for checking cooling water quality.

Utilization and apportionment

Guidance on using and apportioning cooling water additives, including safety notices.

Cleaning and care

Procedures for cleaning and maintaining the generator and its cooling system.

Overview of cooling water additives

Lists available cooling water additives, their function, color code, and material numbers.

Chapter 9 Troubleshooting

Warning and alarm messages

Explains fault indication, alarm and warning messages, and how to reset them.

Messages

Provides a comprehensive list of error codes, their causes, and suggested measures.

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