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TTI EX752M - Service Manual

TTI EX752M
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EX752M
75V/150V
Multimode Power Supply
Service Manual
Manual Part Number 48511-0470 Issue 1

Other manuals for TTI EX752M

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Summary

Product Specifications

Output Specifications

Details voltage range, current, output settings, operating mode, terminals, impedance, protection, regulation, noise, response, temp coefficient, and status.

Operating Modes Overview

Describes selection, capabilities, and limitations of Modes A, B, and C.

Meter Specifications

Specifies meter types, resolutions, accuracies, and operating modes for output meters.

General Specifications

Covers AC input, power consumption, operating/storage range, environmental, safety, EMC, size, and weight.

Safety Information and Precautions

General Safety Guidelines

Covers safety class, environmental conditions, proper usage, and basic warnings.

Electrical Safety Requirements

Emphasizes earthing, disconnection before opening, potential for charged capacitors, and qualified personnel for repair.

Safety Symbol Explanations

Explains common safety symbols used in the manual and on the instrument.

Service and Dismantling Procedures

Service Handling Precautions

Advises on skilled engineers, proper tools, and handling of fine PCB tracks.

Instrument Dismantling Guide

Provides step-by-step instructions for safely disassembling the instrument.

Circuit Description: Main PCB

Mains Input and Filtering

Describes the AC input stage, filtering components, and rectification.

Primary Control Circuitry

Explains the primary control IC, start-up, voltage error amplifier, and current error amplifier functions.

Circuit Description: Converters and Outputs

Boost Stage and Forward Converter Operation

Details the function of the boost stage, forward converter, and associated components.

Main Output Stages

Describes the rectification, filtering, linear regulation, and protection of the main outputs.

Secondary Auxiliary Power Supply

Explains how auxiliary power rails for control electronics are generated.

Circuit Description: Control Board

Auxiliary Power Rail Generation

Details the generation of +15V, +5V, and -5V auxiliary rails.

Voltage Control Circuitry

Explains how voltage is set using potentiometers, error amplifiers, and gate drive.

Current Control Circuitry

Describes how current is limited and controlled using error amplifiers and lamps.

Circuit Description: Measurement and Display

Measurement and Display System

Details the microcontroller, A-to-D converter, multiplexer, and display drivers.

Operating Mode Control

Explains the selection of isolated, parallel, and series modes using switches and opto-isolators.

Calibration Procedures

Calibration Setup and Equipment

Mentions referencing General section, component references, warm-up time, and required equipment.

Mode A Calibration (75 V;2 A x 2)

Provides step-by-step instructions for voltage and current calibration in Mode A.

Calibration and Noise Measurements

Mode B and C Calibration

Details calibration steps for Modes B and C, focusing on current and voltage display accuracy.

Noise Measurement Procedures

Explains how to measure differential and common-mode noise using specific equipment.

Parts List: Main PCB Components

Main PCB Fasteners and Inductors

Lists washers, nuts, screws, clips, inductors, and fuses for the main PCB.

Main PCB Transformers and Power Components

Lists transformers, chokes, magamps, fuses, and receptables for the main PCB.

Parts List: Main PCB Resistors

Main PCB Resistors (Part 1)

Lists main PCB resistors with part numbers, descriptions, and positions.

Main PCB Resistors (Part 2)

Continues listing main PCB resistors with part numbers, descriptions, and positions.

Parts List: Main PCB Capacitors, Diodes, and Thyristors

Main PCB Capacitors

Lists main PCB capacitors with part numbers, descriptions, and positions.

Main PCB Diodes, Thyristors, and Rectifiers

Lists diodes, thyristors, and rectifier bridges for the main PCB.

Parts List: Main PCB Transistors, ICs, and Opto-couplers

Main PCB Transistors

Lists transistors (PNP, NPN, MOSFET) for the main PCB.

Main PCB Integrated Circuits and Opto-couplers

Lists integrated circuits and opto-couplers for the main PCB.

Parts List: Control PCB Components

Control PCB Switches, Relays, and Headers

Lists switches, relays, headers, and ICs for the control PCB.

Control PCB Resistors (Part 1)

Lists resistors for the control PCB with part numbers, descriptions, and positions.

Parts List: Control PCB Resistors and Capacitors

Control PCB Resistors (Part 2)

Continues listing resistors for the control PCB.

Control PCB Capacitors

Lists capacitors for the control PCB with part numbers, descriptions, and positions.

Parts List: Control PCB ICs, Diodes, and Transistors

Control PCB ICs, Diodes, and Thyristors

Lists ICs, diodes, and thyristors for the control PCB.

Control PCB Transistors and Mechanical Items

Lists transistors and mechanical items for the control PCB.

Parts List: Mechanical Items

Mechanical Items (Fasteners and Sleeves)

Lists mechanical parts like nuts, screws, washers, sleeves, terminals, and knobs.

Mechanical Items (PCBs and Book)

Lists PCB assemblies, instruction book, and associated mechanical items.

Component Layouts: Main Board

Main Board Component Placement Diagram

Diagram showing component placement on the Main PCB.

Component Layouts: Control Board

Control Board Component Placement Diagram

Diagram showing component placement on the Control PCB.

Circuit Diagrams

Main PCB Schematic

Detailed schematic diagram of the Main Printed Circuit Board.

Control PCB - Channel A Schematic

Schematic diagram for the Control PCB, Channel A (slave).

Control PCB - Channel B Schematic

Schematic diagram for the Control PCB, Channel B (master).

Summary

Product Specifications

Output Specifications

Details voltage range, current, output settings, operating mode, terminals, impedance, protection, regulation, noise, response, temp coefficient, and status.

Operating Modes Overview

Describes selection, capabilities, and limitations of Modes A, B, and C.

Meter Specifications

Specifies meter types, resolutions, accuracies, and operating modes for output meters.

General Specifications

Covers AC input, power consumption, operating/storage range, environmental, safety, EMC, size, and weight.

Safety Information and Precautions

General Safety Guidelines

Covers safety class, environmental conditions, proper usage, and basic warnings.

Electrical Safety Requirements

Emphasizes earthing, disconnection before opening, potential for charged capacitors, and qualified personnel for repair.

Safety Symbol Explanations

Explains common safety symbols used in the manual and on the instrument.

Service and Dismantling Procedures

Service Handling Precautions

Advises on skilled engineers, proper tools, and handling of fine PCB tracks.

Instrument Dismantling Guide

Provides step-by-step instructions for safely disassembling the instrument.

Circuit Description: Main PCB

Mains Input and Filtering

Describes the AC input stage, filtering components, and rectification.

Primary Control Circuitry

Explains the primary control IC, start-up, voltage error amplifier, and current error amplifier functions.

Circuit Description: Converters and Outputs

Boost Stage and Forward Converter Operation

Details the function of the boost stage, forward converter, and associated components.

Main Output Stages

Describes the rectification, filtering, linear regulation, and protection of the main outputs.

Secondary Auxiliary Power Supply

Explains how auxiliary power rails for control electronics are generated.

Circuit Description: Control Board

Auxiliary Power Rail Generation

Details the generation of +15V, +5V, and -5V auxiliary rails.

Voltage Control Circuitry

Explains how voltage is set using potentiometers, error amplifiers, and gate drive.

Current Control Circuitry

Describes how current is limited and controlled using error amplifiers and lamps.

Circuit Description: Measurement and Display

Measurement and Display System

Details the microcontroller, A-to-D converter, multiplexer, and display drivers.

Operating Mode Control

Explains the selection of isolated, parallel, and series modes using switches and opto-isolators.

Calibration Procedures

Calibration Setup and Equipment

Mentions referencing General section, component references, warm-up time, and required equipment.

Mode A Calibration (75 V;2 A x 2)

Provides step-by-step instructions for voltage and current calibration in Mode A.

Calibration and Noise Measurements

Mode B and C Calibration

Details calibration steps for Modes B and C, focusing on current and voltage display accuracy.

Noise Measurement Procedures

Explains how to measure differential and common-mode noise using specific equipment.

Parts List: Main PCB Components

Main PCB Fasteners and Inductors

Lists washers, nuts, screws, clips, inductors, and fuses for the main PCB.

Main PCB Transformers and Power Components

Lists transformers, chokes, magamps, fuses, and receptables for the main PCB.

Parts List: Main PCB Resistors

Main PCB Resistors (Part 1)

Lists main PCB resistors with part numbers, descriptions, and positions.

Main PCB Resistors (Part 2)

Continues listing main PCB resistors with part numbers, descriptions, and positions.

Parts List: Main PCB Capacitors, Diodes, and Thyristors

Main PCB Capacitors

Lists main PCB capacitors with part numbers, descriptions, and positions.

Main PCB Diodes, Thyristors, and Rectifiers

Lists diodes, thyristors, and rectifier bridges for the main PCB.

Parts List: Main PCB Transistors, ICs, and Opto-couplers

Main PCB Transistors

Lists transistors (PNP, NPN, MOSFET) for the main PCB.

Main PCB Integrated Circuits and Opto-couplers

Lists integrated circuits and opto-couplers for the main PCB.

Parts List: Control PCB Components

Control PCB Switches, Relays, and Headers

Lists switches, relays, headers, and ICs for the control PCB.

Control PCB Resistors (Part 1)

Lists resistors for the control PCB with part numbers, descriptions, and positions.

Parts List: Control PCB Resistors and Capacitors

Control PCB Resistors (Part 2)

Continues listing resistors for the control PCB.

Control PCB Capacitors

Lists capacitors for the control PCB with part numbers, descriptions, and positions.

Parts List: Control PCB ICs, Diodes, and Transistors

Control PCB ICs, Diodes, and Thyristors

Lists ICs, diodes, and thyristors for the control PCB.

Control PCB Transistors and Mechanical Items

Lists transistors and mechanical items for the control PCB.

Parts List: Mechanical Items

Mechanical Items (Fasteners and Sleeves)

Lists mechanical parts like nuts, screws, washers, sleeves, terminals, and knobs.

Mechanical Items (PCBs and Book)

Lists PCB assemblies, instruction book, and associated mechanical items.

Component Layouts: Main Board

Main Board Component Placement Diagram

Diagram showing component placement on the Main PCB.

Component Layouts: Control Board

Control Board Component Placement Diagram

Diagram showing component placement on the Control PCB.

Circuit Diagrams

Main PCB Schematic

Detailed schematic diagram of the Main Printed Circuit Board.

Control PCB - Channel A Schematic

Schematic diagram for the Control PCB, Channel A (slave).

Control PCB - Channel B Schematic

Schematic diagram for the Control PCB, Channel B (master).

TTI EX752M Specifications

General IconGeneral
ModelEX752M
ManufacturerTTI
Output Voltage Range0 - 75 V
Output Current Range0 - 2 A
Power Rating150 W
Voltage Resolution1 mV
Current Resolution0.1 mA
Programming InterfaceUSB, RS232, LAN
Protection FeaturesOVP (Over Voltage Protection), OCP (Over Current Protection), OTP (Over Temperature Protection)
Operating Temperature Range0°C to 40°C
Weight4.5kg

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