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TTI PL Series - User Manual

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PL Series
Power Supplies
Service Manual
Book Part Number 48511-0150
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Summary

PL Series Power Supplies Service Manual

General

Applicability of this Manual

Defines the scope and applicability of the service manual for PL models.

Introduction

Provides an overview of the PL series power supplies and their features.

General and Safety

Dismantling the Equipment

Instructions for safely disassembling the power supply unit for maintenance.

Specification

Main Output(s)

Details the specifications for the main output parameters of the power supplies.

Logic Output (PL330 QMT)

Specifications for the 5V/7A logic output on PL330 QMT models.

Logic Output (PL320 QMT)

Specifications for the 5V/4A logic output on PL320 QMT models.

Logic Output (PL310 QMT)

Specifications for the 5V/1.5A logic output on PL310 QMT models.

GENERAL

Covers general power requirements, consumption, environmental ranges, weight, size, and compliance.

Installation

Mains Operating Voltage

Instructions on checking and changing the mains operating voltage setting.

Fuse

Mains Lead

Guidance on connecting the mains lead correctly, including wiring and plug fitting.

Block diagram - Main Outputs

Functional Description - Main Outputs

Circuit Description - Main Outputs

Power Supply - Mains

Describes the main power supply section, including rectification and filtering.

Power Supply - Auxiliary

Explains the auxiliary power supply for control and metering circuits.

Voltage Control

Details the voltage control circuitry and adjustments.

Current Control

Describes the constant current limiting and control mechanisms.

Series Regulator

Explains the series regulator components and configuration.

A to D

Describes the Analog-to-Digital converter used for measurements.

Microcontroller

Explains the role and operation of the microcontroller.

Service Notes

Quad Mode Dual Switchbank Assembly

Explains the operation of the quad mode dual switchbank assembly.

Calibration - Main Outputs

Equipment Required

Lists the necessary equipment for calibration.

Preparation

Outlines the preparation steps before calibration.

Calibration

General instructions for performing calibration.

Voltage - Differential Gain

Steps for calibrating the voltage differential gain.

Voltage - Output and meter

Steps for calibrating the output voltage and meter.

Current

Steps for calibrating the current settings and meter.

Quad Mode Calibration

PL310 QMD;QMT and PL320 QMD;QMT

Calibration procedure for PL310/320 QMD/QMT models in quad mode.

PL330 QMD;QMT

Calibration procedure for PL330 QMD/QMT models in quad mode.

Quad Mode Triples

Funcitonal Description - 5 V;7 A Module (PL330 QMT)

Functional description of the 5V/7A module for PL330 QMT.

Circuit Description - 5 V;7 A (Issue 2 PCBs and later)

Circuit description for the 5V/7A module, specifically for later PCB revisions.

Block Diagram - 5 V;7 A Output (Issue 2 pcb onwards)

Circuit Description - 5 V;7 A Module (Issue 2 pcb onwards)

Voltage Control

Details the voltage control circuitry for the 5V/7A module.

Current Control

Explains the current limiting and control for the 5V/7A module.

Series Regulator

Describes the series regulator in the 5V/7A module.

Over Voltage Protection

Explains the over-voltage protection mechanism for the 5V/7A module.

A to D

Describes the ADC function for the 5V/7A module.

Microcontroller

Explains the microcontroller's role in the 5V/7A module.

Calibration - 5 V;7 A Module

Equipment Required

Lists equipment needed for 5V/7A module calibration.

Preparation

Preparation steps for 5V/7A module calibration.

Calibration

General calibration instructions for the 5V/7A module.

Voltage - Differential Gain

Steps for calibrating voltage differential gain on 5V/7A module.

Voltage - Output and Meter

Steps for calibrating output voltage and meter on 5V/7A module.

Current

Steps for calibrating current on the 5V/7A module.

Functional Description - 5 V;4 A Module (PL320 QMT)

Circuit Description - 5 V;4 A

Circuit description for the 5V/4A module.

Power Supply - Mains

Describes the main power supply for the 5V/4A module.

Power Supply - Auxiliary

Explains the auxiliary power supply for the 5V/4A module.

Voltage Control

Details the voltage control circuitry for the 5V/4A module.

Current Control

Explains the current control for the 5V/4A module.

Over Voltage Protection

Describes the over-voltage protection for the 5V/4A module.

Calibration - 5 V;4 A

Equipment Required

Lists equipment needed for 5V/4A module calibration.

VOLTAGE - Differential Gain

Steps for calibrating voltage differential gain on 5V/4A module.

VOLTAGE - Output

Steps for calibrating output voltage on 5V/4A module.

CURRENT

Steps for calibrating current on the 5V/4A module.

Circuit Description - 5 V;1.5 A (PL310 QMT)

Description of the 5V/1.5A circuit for PL310 QMT.

Fuses and Power Warning Labels

(iii) FUSES

Lists fuse part numbers and ratings for different models and voltages.

(iv) POWER WARNING LABELS

Lists part numbers for power warning labels for various models.

Component Layout - PL Main Board

Component Layout - PL330 QMT 5 V;7 A Section

Component Layout - PL320 QMT 5 V;4 A Section

Master;Slave Configuration Diagrams - PL310;PL320

PL310;PL320 schematic for main, driver and heatsink assemblies.

Refers to schematics for system components.

Master;Slave Configuration Diagrams - PL310 QMD;PL320 QMD

PL310 QMD;PL320 QMD (main pcb Issue 4 and onwards) with 15 mm switchbank

Details configuration for specific revisions and switchbank types.

Master;Slave Configuration Diagrams - PL330 QMD;PL330 QMT

PL310 QMD;PL320 QMD;PL330 QMD (main pcb Issue 4 and onwards) with 10 mm switchbank

Details configuration for specific revisions and switchbank types.

Summary

PL Series Power Supplies Service Manual

General

Applicability of this Manual

Defines the scope and applicability of the service manual for PL models.

Introduction

Provides an overview of the PL series power supplies and their features.

General and Safety

Dismantling the Equipment

Instructions for safely disassembling the power supply unit for maintenance.

Specification

Main Output(s)

Details the specifications for the main output parameters of the power supplies.

Logic Output (PL330 QMT)

Specifications for the 5V/7A logic output on PL330 QMT models.

Logic Output (PL320 QMT)

Specifications for the 5V/4A logic output on PL320 QMT models.

Logic Output (PL310 QMT)

Specifications for the 5V/1.5A logic output on PL310 QMT models.

GENERAL

Covers general power requirements, consumption, environmental ranges, weight, size, and compliance.

Installation

Mains Operating Voltage

Instructions on checking and changing the mains operating voltage setting.

Fuse

Mains Lead

Guidance on connecting the mains lead correctly, including wiring and plug fitting.

Block diagram - Main Outputs

Functional Description - Main Outputs

Circuit Description - Main Outputs

Power Supply - Mains

Describes the main power supply section, including rectification and filtering.

Power Supply - Auxiliary

Explains the auxiliary power supply for control and metering circuits.

Voltage Control

Details the voltage control circuitry and adjustments.

Current Control

Describes the constant current limiting and control mechanisms.

Series Regulator

Explains the series regulator components and configuration.

A to D

Describes the Analog-to-Digital converter used for measurements.

Microcontroller

Explains the role and operation of the microcontroller.

Service Notes

Quad Mode Dual Switchbank Assembly

Explains the operation of the quad mode dual switchbank assembly.

Calibration - Main Outputs

Equipment Required

Lists the necessary equipment for calibration.

Preparation

Outlines the preparation steps before calibration.

Calibration

General instructions for performing calibration.

Voltage - Differential Gain

Steps for calibrating the voltage differential gain.

Voltage - Output and meter

Steps for calibrating the output voltage and meter.

Current

Steps for calibrating the current settings and meter.

Quad Mode Calibration

PL310 QMD;QMT and PL320 QMD;QMT

Calibration procedure for PL310/320 QMD/QMT models in quad mode.

PL330 QMD;QMT

Calibration procedure for PL330 QMD/QMT models in quad mode.

Quad Mode Triples

Funcitonal Description - 5 V;7 A Module (PL330 QMT)

Functional description of the 5V/7A module for PL330 QMT.

Circuit Description - 5 V;7 A (Issue 2 PCBs and later)

Circuit description for the 5V/7A module, specifically for later PCB revisions.

Block Diagram - 5 V;7 A Output (Issue 2 pcb onwards)

Circuit Description - 5 V;7 A Module (Issue 2 pcb onwards)

Voltage Control

Details the voltage control circuitry for the 5V/7A module.

Current Control

Explains the current limiting and control for the 5V/7A module.

Series Regulator

Describes the series regulator in the 5V/7A module.

Over Voltage Protection

Explains the over-voltage protection mechanism for the 5V/7A module.

A to D

Describes the ADC function for the 5V/7A module.

Microcontroller

Explains the microcontroller's role in the 5V/7A module.

Calibration - 5 V;7 A Module

Equipment Required

Lists equipment needed for 5V/7A module calibration.

Preparation

Preparation steps for 5V/7A module calibration.

Calibration

General calibration instructions for the 5V/7A module.

Voltage - Differential Gain

Steps for calibrating voltage differential gain on 5V/7A module.

Voltage - Output and Meter

Steps for calibrating output voltage and meter on 5V/7A module.

Current

Steps for calibrating current on the 5V/7A module.

Functional Description - 5 V;4 A Module (PL320 QMT)

Circuit Description - 5 V;4 A

Circuit description for the 5V/4A module.

Power Supply - Mains

Describes the main power supply for the 5V/4A module.

Power Supply - Auxiliary

Explains the auxiliary power supply for the 5V/4A module.

Voltage Control

Details the voltage control circuitry for the 5V/4A module.

Current Control

Explains the current control for the 5V/4A module.

Over Voltage Protection

Describes the over-voltage protection for the 5V/4A module.

Calibration - 5 V;4 A

Equipment Required

Lists equipment needed for 5V/4A module calibration.

VOLTAGE - Differential Gain

Steps for calibrating voltage differential gain on 5V/4A module.

VOLTAGE - Output

Steps for calibrating output voltage on 5V/4A module.

CURRENT

Steps for calibrating current on the 5V/4A module.

Circuit Description - 5 V;1.5 A (PL310 QMT)

Description of the 5V/1.5A circuit for PL310 QMT.

Fuses and Power Warning Labels

(iii) FUSES

Lists fuse part numbers and ratings for different models and voltages.

(iv) POWER WARNING LABELS

Lists part numbers for power warning labels for various models.

Component Layout - PL Main Board

Component Layout - PL330 QMT 5 V;7 A Section

Component Layout - PL320 QMT 5 V;4 A Section

Master;Slave Configuration Diagrams - PL310;PL320

PL310;PL320 schematic for main, driver and heatsink assemblies.

Refers to schematics for system components.

Master;Slave Configuration Diagrams - PL310 QMD;PL320 QMD

PL310 QMD;PL320 QMD (main pcb Issue 4 and onwards) with 15 mm switchbank

Details configuration for specific revisions and switchbank types.

Master;Slave Configuration Diagrams - PL330 QMD;PL330 QMT

PL310 QMD;PL320 QMD;PL330 QMD (main pcb Issue 4 and onwards) with 10 mm switchbank

Details configuration for specific revisions and switchbank types.

TTI PL Series Specifications

General IconGeneral
BrandTTI
ModelPL Series
CategoryPower Supply
LanguageEnglish

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