TYCROP Manufacturing Ltd. QuickPass Top Dresser Setup Manual
Table of Contents Page iii
Table of Contents
Setup Instructions ............................................................................................................. 1
How to Set Up the Chassis ........................................................................................ 1
QP300 Only ...................................................................................................... 2
QP450 Only ...................................................................................................... 2
How to Install the Honda Engine ............................................................................... 2
How to Install the Tow Vehicle Hydraulic Option ....................................................... 5
How to Install the 2 Way Switch Option ..................................................................... 8
How to Install the QuickPass 300 Red Hopper ....................................................... 12
How to Install the QuickPass 450 Yellow Hopper ................................................... 13
How to Install the Hopper Insert .............................................................................. 15
Maintenance Instructions ............................................................................................... 18
How to Change the Belt Assembly .......................................................................... 18
How to Change Tires ............................................................................................... 21
How to Change an Outside Tire ..................................................................... 21
How to Change an Inside Tire ....................................................................... 21
How to Upgrade the Honda Engine Fuel Tank to the TyCrop 9L Fuel Tank ........... 21
How to Remove the Old Tank ........................................................................ 21
How to Install the New Tank .......................................................................... 22
Figures
Figure 1: Tighten nylon locking nuts to hitch tube ..................................................... 1
Figure 2: Install plastic washers over welded bolts ................................................... 1
Figure 3: Install flat washers over welded bolts ......................................................... 1
Figure 4: Install bolt and lock washer through gate-adjusting arm ............................ 2
Figure 5: Place the gate metering bar ....................................................................... 2
Figure 6: Install metering bar sticker .......................................................................... 2
Figure 7: Decal Placement ........................................................................................ 3
Figure 8: Remove battery plugs ................................................................................. 3
Figure 9: Connect hydraulic hoses to fittings ............................................................. 3
Figure 10: Connect hydraulic hoses to ports ............................................................. 4
Figure 11: Remove bolts and black plug ................................................................... 4
Figure 12: Install hood stop adjuster plate ................................................................. 4
Figure 13: Schematic of hydraulic connections for Honda engine ............................ 5
Figure 14: Mount weight case onto hitch ................................................................... 5
Figure 15: Attach pogo stick on hitch ......................................................................... 6
Figure 16: Connect return hose and hydraulic fitting ................................................. 6
Figure 17: Schematic of hydraulic connections for weight case ................................ 7
Figure 18: Remove existing hose .............................................................................. 8
Figure 19: Remove hydraulic line clamps from weight case ..................................... 8
Figure 20: Remove male-to-male junction fitting ....................................................... 8
Figure 21: Schematic of on/off pendant switch and hydraulics ................................. 9
Figure 22: Loosen hose at end of tee fitting on ‘B’ port ........................................... 10
Figure 23: Schematic of electrical components ....................................................... 11
Figure 24: Remove hopper mounting bolts from chassis ........................................ 12
Figure 25: Install left and right hopper walls ............................................................ 12