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ULTRAVAC 2100
ULTRASOURCE ULTRAVAC 2100 User Manual
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V
acuum Chamber P
ack
aging Machine
Owner
’s Manual
21
0
0
Effective Serial 5512+
860804• Revision AE • 02/19
THE NEW ST
AND
ARD FOR
INNO
V
A
TION
2
Table of Contents
Section 1
3
Table of Contents
3
General
5
Specifications
6
Safety
7
Personal Safety
7
Food Safety
8
General Safety Guidelines
8
Safety Decal Locations
9
Machine Conformity
10
STARTUP Unpacking
11
Power Requirements
11
Grounding Instructions
12
Vacuum Pump
13
Checking Vacuum Pump Rotation
13
Gas Flush Connection
13
Air-Assist Connection
13
Installation of Perforating Knives
14
Installation of Precut Knives
14
OPERATION Placement of Product
15
Operation with Digital Control Panel
16
Operator Menu on Digital Panel
17
Selecting a New Program
19
Operation with Touchscreen
20
Sealing with Air-Assist
25
Gas Flush Option
25
Double Seam Seal Option
25
10Mm Wide Seam Seal Option
25
Perforating Knife Option
26
Precut Option
26
Maintenance
27
Prior to Cleaning
27
Cleaning Recommendations
27
Vacuum Pump Maintenance
28
Seal Bar Maintenance
28
Reading the Indicators
30
Troubleshooting
31
Supervisor Menu on Digital Panel
33
Changing Vacuum Pump Oil and Filter
44
Maintenance Log
45
Service Log
47
Schematics
49
Designation and Function of Controls
49
Pneumatic Diagram
49
Parts
57
Recommended Spare Parts
57
Miscellaneous Machine Parts
58
Lid, External
59
Lid, Internal
60
Legs and Pump
62
Double Seam Seal Bar
64
10Mm Wide Seal Bar
65
Single Seam Seal Bar
66
Vacuum Manifold
67
Main Electrical Components
68
Base
70
Gas Flush
72
Swing Arm Assembly
74
Digital Control Panel
76
Touchscreen Control Panel
77
Inline Filter
78
REFERENCE MANUALS R5 Series Vacuum Pumps
79
Section 2
82
Default Chapter
82
Table of Contents
82
General
83
Identification
83
Operating Principles
83
1 Installation
83
Unpacking
83
Location
84
Power Requirements
84
Vacuum Connections
84
Oil Filling
85
2 Operation
85
Start-Up
85
Gas Ballast
86
Stopping Pump
86
Water-Cooled Pumps
86
Oxygen Service Pumps
87
3 Maintenance
88
Oil and Filter Change
88
Oil Level
88
Oil Type and Quantity
88
Pump Oil
88
Automotive-Type Oil Filter
89
Exhaust Filter (Ref. 120)
89
Maintenance Chart
94
Overhaul Kit/Filter
94
4 Troubleshooting
94
Vacuum Inlet Filter
94
5 Standard Limited Warranty
100
Section 3
106
1 Installation
107
General
107
Identification
107
Location
107
Operating Principles
107
Power Requirements
107
Unpacking
107
Oil Filling
108
Vacuum Connections
108
Gas Ballast
109
2 Operation
109
Process Gas
109
Start-Up
109
Stopping Pump
109
Water-Cooled Pumps (Optional)
109
3 Maintenance
110
Oil Level
110
Oxygen Service Pumps
110
Pump Oil
110
Automotive-Type Oil Filter
111
Oil and Filter Change
111
Oil Flushing Procedure
111
Oil Type and Quantity
111
Exhaust Filter
112
Inlet Flange
113
Vacuum Inlet Filter (Optional)
113
Maintenance Chart
114
Overhaul Kit/Filter Kit
114
4 Troubleshooting
114
5 Limited Standard Warranty
117
Technical Data
118
Parts List
119
Illustration of RA 0165/0205/0255/0305
120
Busch, Inc. Factory Service Center
121
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ULTRASOURCE ULTRAVAC 2100 Specifications
General
Brand
ULTRASOURCE
Model
ULTRAVAC 2100
Category
Kitchen Appliances
Language
English
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General
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