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UTICA BOILERS UBSSC-100 - User Manual

UTICA BOILERS UBSSC-100
88 pages
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WALL MOUNTED
GAS BOILER
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
Models
UBSSC-050
UBSSC-075
UBSSC-100
UBSSC-150
UBSSC-200
UBSSC-299
050/075/100
SIZE SHOWN
Manufactured by:
ECR International Inc.
2201 Dwyer Avenue, Utica, NY 13501
Tel. 800 325 5479
www.ecrinternational.com
PN 240011320 REV. G [10/01/2021]

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Questions and Answers

Summary

Important Safety Information

Gas Leak Safety Procedures

Instructions for what to do if you smell gas.

Fire, Explosion, and Shock Hazard Warnings

Warning about fire, explosion, asphyxiation, and electrical shock hazards.

Boiler Misuse Warning

Warning against tampering or misuse of the boiler.

Laceration and Burn Hazard Caution

Caution regarding laceration and burn hazards from metal edges.

Introduction to the Boiler

Installation Requirements and Codes

Installation requirements based on US codes and authority having jurisdiction.

CSD-1 Compliance Requirements

Installation requirements per ANSI/ASME CSD-1 for controls and safety devices.

Massachusetts Code Requirements

Boiler installation must conform to Massachusetts code 248 CMR.

Designated Use

Defines the designated uses of the boiler, including water heating and installation type.

Prohibited Operations

Lists specific restrictions and prohibitions for the boiler's operation and heating medium.

Operational Features

Lists the key operational features of the boiler, such as modulating capabilities.

Component Listing

Locating Boiler

Boiler Location Considerations

Important considerations for selecting the proper location for boiler installation.

Wall Mounting

Instructions and guidelines for mounting the boiler on the wall.

Hydronic Piping

Hydronic Piping General Guidelines

General guidelines for installing hydronic piping in accordance with authority having jurisdiction.

Hydronic Piping Special Conditions

Discusses special conditions for hydronic piping, such as freezing or refrigeration systems.

Safety Relief Valve and Air Vent Installation

Detailed instructions for installing the safety relief valve and air vent.

Trim Piping Installation

Instructions for installing trim piping, including gauges and drain valves.

System Piping Configurations

Guidelines for various system piping configurations, including single and multiple boiler setups.

Combustion Air And Vent Piping

Combustion Air and Vent Piping General Requirements

General requirements for the direct vent system, adhering to codes and manufacturer instructions.

Removal of Boiler from Common Vent System

Steps for safely removing an old boiler from a common vent system.

Venting Materials and Standards

Specifies acceptable materials and standards for combustion air and vent piping.

Vent Pipe Installation Guidelines

Detailed instructions for installing vent pipes, including lengths and support.

Vent Termination Requirements

Guidelines for terminating combustion air and vent pipes, including separation requirements.

Venting Configurations Overview

Overview of various venting configurations with corresponding figures.

Side Venting Terminal Requirements

Side venting terminal requirements based on US National Fuel Gas Code.

Multiple Boiler Venting Installation

Guidelines for installing multiple boilers with common or individual vent systems.

Condensate Piping Installation

Instructions for condensate piping materials, slope, and disposal.

Gas Supply Piping

Gas Leak Safety Procedures

Instructions for immediate actions to take if a gas leak is detected.

Gas Supply Piping General Guidelines

General guidelines for gas piping installation and support, adhering to codes.

Gas Conversion Kit Instructions

Information on installing gas conversion kits for different fuel types.

Gas Piping Leak Check Procedure

Procedures for pressure testing and checking gas piping for leaks.

Electrical Connections

Electrical Connections General Requirements

General electrical bonding and grounding requirements according to NEC/CEC.

Electric Knockout Locations

Description of the location and use of electric knockouts for wire entry.

Line Voltage Connections

Instructions for connecting line voltage power to the boiler and pumps.

External Electrical Connections

Details for connecting external sensors, thermostats, and interfaces.

Start Up Procedure

Fill Boiler and Purge Air

Steps for filling the boiler and heating system with water and purging air.

Fill Condensate Trap with Water

Instructions for filling the condensate trap with water before initial startup.

Program Boiler Control Settings

Guide to programming the boiler control parameters using the user interface.

Boiler Start-up and Operational Test

Procedures for performing the initial boiler start-up and operational tests.

Check Boiler Firing Rate

Method for checking and calculating the boiler's firing rate.

Combustion Adjustment Procedure

Steps for adjusting and setting the boiler's combustion parameters.

Perform CSD-1 Compliance Test

Procedure for performing the CSD-1 compliance test for safety controls.

Complete Boiler Start Up Procedure

Final steps to complete the boiler start-up and prepare for operation.

Operating Instructions

Boiler Operating Instructions

General operating instructions and safety precautions for the boiler.

Turn Off Gas Supply Procedure

Step-by-step instructions on how to safely turn off the gas supply to the boiler.

General Maintenance And Cleaning

Beginning of Heating Season Maintenance

Tasks to perform at the beginning of each heating season for boiler maintenance.

Annual Boiler Shut Down Procedure

Instructions for safely shutting down the boiler at the end of the heating season.

Annual Boiler Component Inspection and Cleaning

Detailed procedures for inspecting and cleaning various boiler components annually.

Ratings And Capacities

Boiler Ratings and Capacities

Explanation of boiler construction, pressure ratings, and capacity considerations.

Trouble Shooting

Wiring Diagram

Wiring Diagram: 50;75;100 MBH Connection

Electrical connection diagram for 50/75/100 MBH models.

Wiring Diagram: 50;75;100 MBH Ladder Schematic

Ladder diagram schematic for 050/075/100 MBH models.

Wiring Diagram: 150;200;299 MBH Connection

Electrical connection diagram for 150/200/299 MBH models.

Wiring Diagram: 150;200;299 MBH Ladder Schematic

Ladder diagram schematic for 150/200/299 MBH models.

Glossary

Appendix A - Control Module

Control Module Introduction

Introduction to the boiler's programmable electronic control and user interface module.

Control Module Operation

Explanation of the operation of the LCD display and function keys for the control module.

Control Module Status Indication

Describes the various status screens and indicators displayed by the control module.

Boiler Sequence of Operation

Details the operational sequence of the boiler based on heating demand.

Control Module User Menu

Guide to accessing and navigating the user menu for boiler status and settings.

Central Heating (CH) Settings

Configuration settings for Central Heating modes, including thermostat and outdoor reset.

Control Module Installer Menu

Accessing and using the Installer Menu for advanced configuration and testing.

Control Module Boiler Status

Information on boiler run times, logged errors, and ignition status.

Control Module Boiler Configuration

Settings for boiler address and low water cutoff configuration.

Control Module Pump Mode Settings

Configuration of pump modes (CH/DHW or System Pump).

Control Module Service Reminder

Feature to enable or disable service reminders and set the interval.

Central Heating (CH) Modes

Explanation of different Central Heating (CH) modes available on the boiler.

Warm Weather Shutdown Temperature Setting

Setting for warm weather shutdown temperature to block CH demand.

Outdoor Reset Curve Design Settings

Settings related to the outdoor reset curve for boiler operation.

Boost Function Temperature and Time Settings

Settings for boost function temperature and time for CH mode.

Maximum CH Power Setting

Setting to limit the maximum boiler power output in CH mode.

Domestic Hot Water (DHW) Settings

Configuration settings for Domestic Hot Water (DHW) modes and priority.

DHW Maximum Priority Time Setting

Setting for maximum priority time for DHW operation.

Control Module System Test Mode

Procedure for activating and using the system test mode for boiler testing.

System Test Pump Test

Information on pump testing within the system test mode.

SERVICE RECORD

UTICA BOILERS UBSSC-100 Specifications

General IconGeneral
BrandUTICA BOILERS
ModelUBSSC-100
CategoryBoiler
LanguageEnglish

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