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vacuubrand RC 6 User Manual

vacuubrand RC 6
58 pages
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Chemistry-HYBRID-pump
RC 6
Instructions for use
Technology for Vacuum Systems

Questions and Answers:

vacuubrand RC 6 Specifications

General IconGeneral
Brandvacuubrand
ModelRC 6
CategoryWater Pump
LanguageEnglish

Summary

Safety Information

Important Information

Keep manual accessible, read before operation, do not modify equipment.

Signal Word Panels and Safety Symbols

Explains DANGER, WARNING, CAUTION, NOTICE symbols and their meanings for hazard communication.

General Information

Handling and Inspection

Remove packing, inspect equipment, notify supplier of damage, retain packaging.

Intended Use

Do not use on humans/animals; connect/operate as designed; use original parts.

Operating Precautions

Avoid pressure generation, observe ambient temp limits, prevent particles/liquids, check chemical resistance.

Setting Up and Installing the Equipment

Electrical Connection Safety

Connect to grounded supply, check cable colors, keep cord away from heat.

Hose and System Connections

Use gas-tight hoses, ensure no foreign objects, check power source match, handle fluids safely.

Ventilation Requirements

Ensure adequate ventilation, keep distance from cooling fan, install external system if needed.

Ambient Conditions

Do not use if fallen into liquid, avoid areas with water, do not operate near flames.

Operating Conditions

Hazardous Atmospheres and Substances

Not for explosive atmospheres, do not pump listed substances (explosive, flammable, self-inflammable).

Safety During Operation

Handling Dangerous Substances

Prevent release of dangerous gases/vapors, install collection system, take protective action.

Operational Hazards and Precautions

Never use damaged cord, prevent body contact with vacuum, ensure free exhaust, protect from chemicals/oil mist.

Handling Precautions and Maintenance Checks

Prevent clothing/hair entrapment, check oil level, be aware of hot surfaces, power failure effects.

Maintenance and Repair

Working with Condensable Vapors

Allow pump to warm up, keep vapor pressure below max, use gas ballast for significant vapor.

Safety Precautions for Maintenance

Disconnect power, decontaminate, protect people, avoid operating disassembled parts.

Qualified Personnel for Maintenance

Ensure maintenance by trained/supervised technicians familiar with safety procedures.

Technical Data

Pump Specifications

Pumping speed, ultimate pressure, water vapor tolerance, oil capacity, temperature, pressure limits.

Electrical and Physical Specifications

Motor protection, current rating, IP rating, sound level, inlet/outlet, dimensions, weight.

Gas Inlet Temperatures

Permitted temperature ranges based on operating condition and inlet pressure.

Wetted Parts and Abbreviations

Lists materials in contact with media and common abbreviations used.

Pump Parts Identification

Component Diagram

Labeled diagram of the pump showing numbered components and their names.

Use and Operation

Method of Operation

Describes the four-stage pump design, oil system, and oil mist filter function.

Initial Operation and Oil Filling

Pouring in the Pump Oil

Step-by-step guide on how to fill the pump with oil for the first time.

Installing a Pump in a Vacuum System

System Connection Safety

Connect gas-tight exhaust, vent gases, avoid blocking outlet, use filters for particles/dust.

Installation Precautions and Checks

Install cold trap, prepare for power failure, check oil, verify power source match.

During Operation

Venting and Outlet Safety

Vent dangerous gases/vapors, ensure outlet is not blocked, check ambient temperature.

Operational Parameters and Monitoring

Ambient temp limits, handling aggressive gases, checking oil level, motor thermal cutout.

Warm-up, Vacuum Limits, and Oil Reservoir Pressure

Warm-up period, factors limiting ultimate vacuum, monitoring oil reservoir pressure.

Gas Ballast Usage

Purpose of gas ballast, hazards of air/media reaction, use inert gas if unsure.

Condensable Vapors and Gas Ballast

Using gas ballast for condensable vapors, impact on vacuum, valve operation.

Operating with Condensate in Catchpots

Observe condensate levels, drain in time, what to do with clogged filters.

Pumping Aggressive/Toxic Gases

Avoid explosive conditions, use inert gas, implement protective measures, use cold traps.

Shutdown

Long-term Shutdown Procedure

Separate pump, drain condensates, flush, oil change, store dry.

Oil Change

Safety and Contamination Precautions

Disconnect power, decontaminate, protect people, use PPE.

Oil Change Procedure

Step-by-step guide to draining old oil and refilling with new oil.

Choosing Appropriate Pump Oil

Standard oil (B-oil), advantages, when to use special oils, effects of non-standard oils.

Special Pump Oils

Details on K8 and Perfluoropolyether oils, their properties, and usage precautions.

Accessories

Cold Traps and Separators

Glass cold trap, separator AK R for protection against aggressive substances and backflow.

Hoses, Gauges, and Maintenance Kits

Various hoses, vacuum gauges, and maintenance kits for the pump.

Troubleshooting

Pump Does Not Start

Lists possible causes and remedies for the pump failing to start.

Poor Vacuum or Pumping Speed

Causes and remedies for not achieving vacuum or normal pumping speed.

Noisy Pump Operation and Inlet Oil

Addresses causes of unusual noise and oil presence in the inlet line.

Oil Issues and Pump Seizure

Troubleshooting oil leakage, high consumption, fast aging, and seized pump.

Replacing Diaphragms and Valves

Safety Before Replacement

Disconnect power, decontaminate, protect people, avoid operating disassembled parts.

Maintenance Personnel and Pump Head Checks

Ensure trained personnel, check diaphragms/valves, measure oil reservoir pressure.

Cleaning and Inspecting Pump Heads

Steps to drain, lay pump, loosen connections, and remove cover plate for cleaning.

Disassembled Pump Head Parts View

Labeled diagram of pump head components for reference during disassembly.

Replacing the Diaphragm

Detailed steps for disassembling the housing, checking/replacing diaphragm and valves.

Assembling Pump Heads

Instructions for positioning diaphragm, head cover, valves, and housing cover.

Assembling Connecting Hose

Steps for attaching hoses to pump head connectors and tightening union nuts.

Checking Diaphragm Pump Operability

Method to check diaphragm pump function by measuring oil reservoir pressure.

Replacing Oil Mist Filter Element

Steps to remove and replace the filter element in the oil mist filter.

Inspecting the Safety Pop Valve

Procedure for removing and checking the safety pop valve.

Repair, Maintenance, Return, and Calibration

Health and Safety Clearance Form

Importance of the form, decontamination requirements, and return procedures.

Device Return and Disposal

Procedures for returning devices for service, cleaning, and safe disposal of equipment.

Warranty Information

Liability and Claim Limitations

Details VACUUBRAND's liability for product defects and limitations on claims.

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