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Val Controls IDC24-A User Manual

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DID-UM-002
Val Controls A/S Limfjordsvej 3 DK-6715 Esbjerg N Tel. +45 7547 0600
vc@valcontrols.com www.valcontrols.com
Revision: 10
1/74
USER MANUAL
Intelligent Diagnostic Controller
IDC24-A
IDC24-AF
IDC24-AFL
IDC24-F
IDP24-A
*
IDP24-AF
*
IDP24-AFL
*
IDP24-F
*
*) Require software ID: DID-SW-001
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Val Controls IDC24-A Specifications

General IconGeneral
BrandVal Controls
ModelIDC24-A
CategoryController
LanguageEnglish

Summary

General Information

Safety Instructions

Essential safety guidance for installing and operating the IDC.

Product Application

IDC Overview

Details the purpose and capabilities of the Intelligent Diagnostic Controller.

Installation Guide

Unit Setup and Calibration

Instructions for wiring, configuration, and auto-calibration of the IDC.

Interface Overview

LED Status Indicators

Explanation of system status conveyed by LED lights on the IDC.

MTControl Operation

Using a magnetic pen for remote control of the IDC unit.

Interface Navigation

Buttons and Menu Structure

Overview of menu navigation using physical buttons.

Interface Features

Bluetooth Connectivity

Details on using Bluetooth for control and data transfer.

Internal Memory Storage

How the IDC stores test data and events internally.

Interface Modes

Local and Remote Operation

Explains the differences and availability of local vs. remote control.

Configuration with ValConnect

ValConnect Configuration Guide

Guide to configuring the IDC unit using the ValConnect software.

Diagnostic Tests

Partial Stroke Test (PST)

Details on performing and understanding the Partial Stroke Test.

PST Test Parameters

PST Error and Warning Settings

Defines parameters for PST errors and warnings and their default values.

Full Stroke Test (FST)

FST Procedure and Parameters

Explains the Full Stroke Test procedure and its parameters.

FST Test Parameters

FST Error and Warning Settings

Lists error and warning parameters for the Full Stroke Test.

Solenoid Valve Test (SOT)

SOT Procedure and Parameters

Details the Solenoid Test for verifying SOV operation.

SOT and EST Tests

SOT Error Parameters

Defines error parameters for the Solenoid Test.

Emergency Shutdown Test (EST)

Information on recording and analyzing Emergency Shutdown Tests.

Calibration Procedures

Automatic Calibration

Steps involved in the automatic calibration process.

Endpoint Calibration

Setting the travel endpoints for valve operation.

Reference Test Setup

Setting up reference signatures for PST, FST, and SOT.

Partial Stroke Test Errors

PST Error Troubleshooting (401-419)

Troubleshooting guide for PST error codes 401-419.

Partial Stroke Warnings

PST Warning Troubleshooting (431-440)

Troubleshooting guide for PST warning codes 431-440.

Full Stroke Test Errors

FST Error Troubleshooting (451-468)

Troubleshooting guide for FST error codes 451-468.

Full Stroke Warnings

FST Warning Troubleshooting (481-488)

Troubleshooting guide for FST warning codes 481-488.

Solenoid Valve Test Errors

SOT Error Troubleshooting (501-514)

Troubleshooting guide for SOT error codes 501-514.

System Errors

Position Loop Connectivity Issues

Troubleshoot AI10 and AI1 position signal connection errors.

Analogue Output Calibration

Troubleshoot uncalibrated analogue outputs 1 and 2.

Pressure Loop Connectivity

Troubleshoot pressure sensor connection issues.

System Input and Storage Errors

High Pressure Input Errors

Troubleshoot high pressure input 1 and 2 errors.

SD Card Errors

Troubleshoot problems related to the SD card.

Pump Unit Errors

Pump Control: Low Level

Troubleshoot low oil level in the pump unit.

Pump Control: Temperature

Troubleshoot temperature issues in the pump unit.

Pump Control: Motor Safety Relay

Troubleshoot motor safety relay activation or malfunction.

Pump Unit Operation Limits

Pump Control: Max Running Time

Troubleshoot motor running too long issues.

Event Log - General

IDC Power and System Events

Records IDC power status and system error/removal events.

ESD Line Events

Records ESD line power status and reset events.

PST Test Events

Records the start, finish, and reference start/finish of PSTs.

Event Log - Test Status

PST and FST Test Status

Records PST/FST aborts and finished states.

SOT Test Events

Records SOT start and finish events.

Event Log - Operational Modes

SOT Test Status and Modes

Records SOT aborts, operational, and mode changes.

Calibration and Mode Events

Records auto calibration and mode setting events.

Event Log - Calibration Details

Calibration Events

Records start, finish, and aborts of endpoint calibration.

Action Arguments

Defines responsible parties for initiated actions.

Software Revision List

Software Revision Details

Details the changes and new features in software versions.

Software Revision History

Software Version Features

Lists features and improvements across software versions.

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