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Control Unit
MCP-4F
Valco baby MCP-4F User Manual
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4-22
V
alco Cincinnati, Inc.
Section 4 - Programming
MC075 - MCP-4 Control Unit
Initialize
Settings
The Initialize feature is only available for Level 4 Programmers. Initialization
will clear all settings back to the factory defaults; all Job Files and Backup
Configurations are lost. Valco Cincinnati, Inc. highly recommends that
Initialization is only performed by an authorized Valco Cincinnati Service
Technician/Programmer.
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Table of Contents
Default Chapter
4
Table of Contents
4
Section 1 - Introduction
7
System Description
7
Features/Capabilities
7
Section 2 - Safety Information
8
General Information
8
Warnings
8
Cautions
10
What to Do if Contact with Hot Adhesive Occurs
10
What to Do if Adhesive-Related Fire or Explosion Occurs
11
What to Do if Inhalation of Adhesive Fumes Occurs
11
Section 3 - Basic Features
12
MCP-4 Control
12
Front Panel
12
Back Panel
13
Changing the Voltage
14
MCP-4P Control (24VDC)
16
Front Panel
16
Bottom Panel
16
MCP-4P Control (115/230VAC)
18
Front Panel
18
Bottom Panel
18
MCP-4F Control
19
Front Panel
19
Bottom Panel
19
MCP-4 Valve Driver Instructions
20
Wiring Configurations for Triggering the Valves
20
Wiring the Scanner Cable
20
Section 4 - Programming
22
Mounting
22
Using the Operator Interface
23
The Operator Interface Buttons
23
The Main Menu Buttons
24
The Valve Buttons
24
The Navigation Buttons
25
The Edit Buttons
26
The Status Leds
28
Language
29
First Use Setup (Wizard)
29
Application
29
Encoder
30
Measurement Mode
30
Jog Mode
31
Finish Configuration
31
Valve Type
31
Enter Password
32
Password Levels
33
Level 2 Password Options
33
Configure the Valve/Channel Settings
37
Compensation Time
38
Speed Settings
38
Valve Type
39
Scanner Settings
39
Encoder Settings
39
Valve - Voltage Settings
40
Valve - Timing Settings
40
Check Other Valves/Channels
40
Memory (Backup)
41
Restore
42
Initialize Settings
43
Additional Setup Button Parameters
45
Language
45
Measurement Mode
46
Pattern Entry Mode
46
Jog Mode
47
Batch Counter
47
External Purge Signal
47
External Enable Signal
48
Output Configuration
48
Menu Configuration
48
Encoder Menu Screen
49
Ratio Compensation
49
Speed Calculation
50
Section 5 - Operation
51
Set the Pattern Menu Information
51
Scrolling through Valve Numbers with the Pattern Button
51
Gluing Mode
52
Scanner Lockout
53
Valve to Scanner Distance
54
Scanner Number/Z Pulse
54
Jog Mode Parameter
54
Batch Counter
55
Input Values/Gluing Mode
55
Pattern Mode
56
Pattern Mode - Example
56
Stitch Mode
59
Stitch Mode Menus
59
Auto Glue Mode
60
Auto Glue Mode Menus
60
Continuous Glue Mode
60
Set the Pressures
61
Pressure Offset Value
61
Purge Pressure
61
Maximum Speed/Pressure
62
Minimum Speed/Pressure
62
Helpful Hints about Pressures
63
Speed/Pressure Graphs - Examples
63
Diagnostic Button
64
Total Products/Products Per Hour
64
Valve Status
64
Event History
65
Scanner and Trigger Status
65
Version Information
65
Job Button
66
Load a Job
66
Save a Job
67
Section 6 - Maintenance
68
Purging the Adhesive
68
Performing Downtime Maintenance
68
Flushing the Glue System
69
Lubricating the System
70
Section 7 - Specifications
71
Section 8 - Part Number List
72
How to Order Parts
72
Usa
72
England
72
Germany
72
MCP-4P Unit - 24VDC (074Xx041)
75
MCP-4P Unit - 115/230VAC (074Xx040)
79
MCP-4F Unit - 115/230VAC (074Xx039)
84
Glue System Layout with MCP-4
88
Core Winding System with MCP-4
89
Section 9 - Warranty
90
Hoses, Valves, and Related Equipment
90
Section 10 - Service
91
Appendix A - Job Charts
92
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Valco baby MCP-4F Specifications
General
Brand
Valco baby
Model
MCP-4F
Category
Control Unit
Language
English
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Valco baby MCP-4 Series
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