EasyManua.ls Logo

Valco baby MCP-4 Series User Manual

Valco baby MCP-4 Series
93 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
MCP-4 Control UnitMCP-4 Control Unit
MCP-4 Control UnitMCP-4 Control Unit
MCP-4 Control Unit
Manual Number: MC075
Release Date: 2/2008
Software Version: C007

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Valco baby MCP-4 Series and is the answer not in the manual?

Valco baby MCP-4 Series Specifications

General IconGeneral
BrandValco baby
ModelMCP-4 Series
CategoryControl Unit
LanguageEnglish

Summary

Section 1 - Introduction

System Description

Provides an overview of the MCP-4 Control Unit's purpose and capabilities.

Features and Capabilities

Lists the key features and applications the MCP-4 Control Unit supports.

Section 2 - Safety Information

General Safety and Hazard Warnings

Covers purchaser responsibilities, safety symbols, and general electrical/handling warnings.

Adhesive Contact, Fire, and Explosion Safety Procedures

Details first aid for skin contact, fire prevention, and explosion response.

Adhesive Fume Inhalation Response

Provides instructions for handling cases of adhesive fume inhalation.

Section 3 - Basic Features

MCP-4 Control Front Panel Overview

Describes the buttons, LEDs, and display on the MCP-4 control unit's front panel.

MCP-4 Control Back Panel Ports

Details the various input/output connectors and ports on the back of the control unit.

Input Voltage Selector and Changing Voltage

Explains how to select and change the unit's input voltage and fuse settings.

MCP-4P (24VDC) Panel Views

Shows front and bottom panel views of the MCP-4P 24VDC version.

MCP-4P (24VDC) Connection Diagram

Illustrates the wiring connections for the MCP-4P 24VDC unit.

MCP-4P (115/230VAC) Panel Views

Shows front and bottom panel views of the MCP-4P 115/230VAC version.

MCP-4F Control Panel Views

Displays the front and bottom panel views of the MCP-4F control unit.

MCP-4 Valve Driver Instructions and Scanner Cable Wiring

Provides instructions for valve driver wiring configurations and scanner cable modifications.

Section 4 - Programming

Control Unit Mounting Options

Describes how and where the MCP-4 Control Unit can be mounted.

Operator Interface Overview

Introduces the operator interface and categorizes its buttons.

Main Menu and Valve Buttons

Details the functions of the main menu and valve selection buttons.

Navigation Buttons Functionality

Explains how the left and right arrow buttons are used for navigation.

Flash Memory Storage Symbol

Explains the symbol indicating unsaved changes in flash memory.

Edit Buttons and Their Functions

Describes the Plus, Minus, Erase, and OK buttons for data editing.

Thumbwheel vs. Single Digit Editing

Compares and explains two methods for editing numerical values.

Status LEDs Explanation

Describes the meaning of the various status LEDs on the control unit.

First Use Setup Wizard

Guides through the initial setup process including language and application selection.

Measurement and Encoder Setup

Covers setting measurement units and configuring encoder types.

Valve Type, Jog Mode, and Finish Configuration

Details settings for valve type, jog mode activation, and final configuration.

Entering the System Password

Explains the procedure for entering passwords to access system functions.

Password Levels and Options

Describes the different password levels and options for supervisor settings.

Changing the Level 2 Default Password

Provides steps to modify the supervisor password and set default access levels.

Configure Valve and Channel Settings

Explains how to configure specific settings for valves and channels.

Compensation Time and Speed Settings

Details how to adjust compensation times and machine speed parameters.

Scanner and Encoder Settings

Covers configuration of scanner inputs and encoder correction factors.

Valve Voltage and Timing Settings

Explains how to set voltage and timing parameters for individual valves.

Memory Backup and Save Operations

Describes how to save system configurations to memory.

Restore and Load Configuration

Details procedures for restoring and loading saved system configurations.

Initialize System Settings

Explains the initialization process which resets settings to factory defaults.

Additional Setup Button Parameters

Covers additional parameters accessible via the Setup button menu.

Measurement Mode Selection

Explains how to select between encoder and timer measurement modes.

Pattern Entry Mode Options

Describes delay/length and start/end modes for pattern entry.

Jog Mode and Batch Counter Setup

Details configuration for jog mode operation and batch counting.

External Purge and Enable Signals

Explains settings for external purge signals and enable signals.

Output Configuration and Menu Settings

Covers configuring outputs, max patterns, and pressure points.

Encoder Menu Screen and Ratio Compensation

Details parameters within the encoder menu, including ratio compensation.

Speed Calculation Settings

Explains how to configure speed calculation modes (Average/Immediate).

Section 5 - Operation

Setting Pattern Menu Information

Guides on inputting pattern data and essential operational information.

Scrolling Through Valve Numbers

Explains how to cycle through valve numbers for pattern input.

Gluing Mode Selection

Describes different gluing styles: Pattern, Stitch, and Continuous.

Auto Glue Mode Operation

Details the Auto Glue mode, including start and end delay settings.

Scanner Lockout Configuration

Explains how to use scanner lockout to prevent false triggers.

Valve to Scanner Distance and Pulse Settings

Covers setting distance, selecting scanner/Z pulse, and jog mode parameters.

Batch Counter Operation

Details how to enable and use the batch counter feature.

Input Values for Gluing Modes

Guides on entering specific values for different gluing modes.

Pattern Mode Operation Example

Provides a step-by-step example of setting up patterns in Pattern Mode.

Stitch Mode Operation

Explains setting up patterns in Stitch Mode, similar to Pattern Mode but with stitch application.

Auto Glue Mode Operation Details

Further details on Auto Glue mode and Continuous Glue mode operation.

Set the Pressures

Pressure Offset Value Adjustment

Explains how to adjust current pressure using the offset value.

Purge Pressure Percentage Setting

Details how to set the purge pressure percentage for the machine.

Minimum and Maximum Speed/Pressure Settings

Covers setting minimum and maximum speed and pressure limits.

Speed/Pressure Graph Examples

Illustrates speed/pressure relationships with graphs for different configurations.

Helpful Hints for Pressure Settings

Offers tips and considerations for setting pressure and speed parameters.

Diagnostic Button Functions

Total Products and Products Per Hour

Displays total product counts and hourly production rates.

Valve Status Display

Shows the status (enabled/disabled) and voltage of individual valves.

Scanner and Trigger Status Information

Displays current scanner and trigger settings and pulses per length.

Version Information Display

Shows CPU, PLD, and Timer software version details.

Event History Log

Displays logged error messages and system events.

Job Button Operations

Loading Saved Jobs

Guides on how to load previously saved job configurations.

Saving Current Job Configuration

Details the process for saving the current system settings as a job.

Section 6 - Maintenance

Purging the Adhesive System

Provides steps for purging air and adhesive from the system.

Performing Downtime Maintenance

Outlines maintenance tasks for short and long periods of system downtime.

Flushing the Glue System

Details the procedure for flushing the glue system with clean water and purge.

Lubricating System Components

Explains the use of lithium grease for system lubrication.

Section 7 - Specifications

Section 8 - Part Number List

How to Order Parts

Provides contact information for ordering replacement parts from Valco offices.

MCP-4 Unit (074xx037) Parts and Assembly

Lists parts and shows an assembly diagram for the MCP-4 unit without EPC.

MCP-4 Unit (074xx038) Parts and Assembly

Lists parts and shows a diagram for the MCP-4 unit with EPC.

MCP-4P Unit 24VDC (074xx041) Assembly Details

Shows assembly details and component locations for the MCP-4P 24VDC unit.

MCP-4P Unit 24VDC (074xx041) Parts List

Provides a detailed list of part numbers and quantities for the MCP-4P 24VDC unit.

MCP-4P Unit 115/230VAC (074xx040) Assembly Details

Shows assembly details and component locations for the MCP-4P 115/230VAC unit.

MCP-4P Unit 115/230VAC (074xx040) Parts List

Provides a detailed list of part numbers and quantities for the MCP-4P 115/230VAC unit.

MCP-4F Unit 115/230VAC (074xx039) Assembly Details

Shows assembly details and component locations for the MCP-4F 115/230VAC unit.

MCP-4F Unit 115/230VAC (074xx039) Parts List

Provides a detailed list of part numbers and quantities for the MCP-4F 115/230VAC unit.

Glue System Layout with MCP-4

Illustrates a typical glue system configuration connected to the MCP-4.

Core Winding System with MCP-4

Shows a diagram of a core winding system integrated with the MCP-4 control unit.

Section 9 - Warranty

Hoses, Valves, and Related Equipment Warranty

Details the warranty terms for hoses, valves, and associated components.

Section 10 - Service

Appendix A - Job Charts

Related product manuals