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Vega VEGATOR 636 Ex User Manual

Vega VEGATOR 636 Ex
28 pages
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Operating Instructions
VEGATOR 636 Ex
Signal conditioning instrument
Ship approvals
Document ID: 23446
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Vega VEGATOR 636 Ex Specifications

General IconGeneral
BrandVega
ModelVEGATOR 636 Ex
CategoryIndustrial Equipment
LanguageEnglish

Summary

About This Document

Manual Functionality

Explains the purpose of the operating instructions manual for mounting, connection, and setup.

Intended Audience

Identifies the manual's audience as trained specialist personnel for proper use.

Document Symbol Guide

Details the meaning of symbols like information, caution, warning, danger, Ex, lists, and actions.

Safety Information

Qualified Personnel Requirements

States that all operations must be performed by trained specialist personnel authorized by the plant operator.

Correct Application Guidelines

Defines the instrument's function and stresses proper usage for operational reliability and warranty.

Incorrect Usage Warnings

Warns that incorrect use can lead to hazards, such as vessel overfill or damage.

General Safety Directives

Emphasizes strict adherence to regulations, guidelines, and operating the instrument in a technically flawless condition.

CE Compliance Declaration

Confirms the device fulfills EC guidelines and bears the CE mark as proof of successful testing.

Ex Area Safety Protocols

Highlights the importance of Ex-specific safety information for installation and operation in Ex areas.

Environmental Protection Directives

Encourages adherence to environmental instructions for protection and recycling, referencing specific chapters.

Product Overview

Scope of Delivery and Components

Lists the items included in the scope of delivery and the constituent parts of the VEGATOR 636 Ex.

Operational Principle Explained

Explains how the instrument conditions signals from level switches and its functional principle.

Device Adjustment Methods

Describes how to preset switching delay and mode using a DIL switch block and test key.

Packaging, Transport, and Storage

Details packaging standards, transport guidelines, inspection, and storage conditions.

Installation and Mounting

General Mounting Guidelines

Covers installation place, transparent cover removal, and housing IP 65 for moisture-protected mounting.

Carrier Rail Mounting Procedures

Details mounting on carrier rails, connection of operating voltage, and safety warnings for bridges.

Ex Separating Chamber Installation

Explains the mandatory attachment of the Ex separating chamber for Ex versions for safe operation.

Mechanical Coding and Pin Insertion

Describes mechanical coding and the use of coded pins to prevent interchanging instrument types.

Power Connection

Connection Preparation and Safety

Covers safety instructions, power supply options, connection cable selection, and grounding for sensors.

Step-by-Step Connection Guide

Provides a step-by-step guide for physically connecting the instrument to the carrier rail and power.

Electrical Wiring Diagram

Illustrates the wiring connections for sensors, outputs, and operating voltage for the VEGATOR 636 Ex.

Device Setup and Adjustment

Display and Adjustment Elements

Details the display and adjustment elements, including test key, control lamps, and terminal sockets.

Indicator Lamp Functions

Explains the function of the green, red, and yellow control lamps indicating operation, fault, and status.

DIL Switch Configuration Settings

Describes the six-position DIL switch block for setting mode, switch-off delay, switch-on delay, and switching delays.

Continuous System Monitoring

Outlines the continuous monitoring of the measuring system for various fault conditions.

Integrated Test Key Operation

Explains the integrated test key function for checking switching outputs and signal processing.

Function Test Execution and Evaluation

Details the steps for conducting a function test and evaluating the results based on switching conditions.

Switching Condition Chart

Provides an overview of switching conditions based on set mode and level, showing sensor current and output states.

Maintenance and Troubleshooting

Routine Maintenance Overview

States that no special maintenance is required for proper operation.

Troubleshooting Common Faults

Guides users on checking input/output signals and troubleshooting common faults with causes and rectification steps.

Detailed Fault Rectification

Continues troubleshooting steps for specific fault conditions, including current values and lamp indicators.

Instrument Return for Repair

Provides instructions for returning instruments for repair, including downloading forms and packaging requirements.

Dismantling and Disposal

Dismounting Procedure Reference

Refers to mounting and connection chapters for reverse steps to dismount the instrument.

Proper Instrument Disposal

Advises on recycling materials and proper disposal of the instrument according to WEEE directive and national laws.

Technical Supplement

Detailed Technical Specifications

Lists detailed technical specifications for general data, voltage supply, sensor input, relay output, and transistor output.

Key Adjustment Components

Details the adjustment elements like DIL switch block, test key, and control lamps.

Environmental Operating Conditions

Specifies permissible ambient temperature and storage/transport temperature ranges.

Electrical Protection Features

Covers protection rating, overvoltage category, protection class, and electrical separating measures.

Safety Integrity Level (SIL) Capabilities

Explains the instrument's suitability for safety-instrumented systems and the availability of SIL qualification documentation.

Product Approvals Information

Mentions that approval documents may contain different technical data and should be noted.

Physical Dimensions and Mounting

Provides dimensional drawings and measurements of the VEGATOR 636 Ex and its mounting components.

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