Vermont Castings PDV20 Series User Manual

INSTALLER / CONSUMER
SAFETY INFORMATION
20007066 10/06 Rev. 8
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE.
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
Pinnacle & Stardance
Direct Vent, Rear Vent
Gas Heater
Models:
SDVR: 3920-3936, 3960-3976
PDV20: 2995, 2997, 4065-4067,
4069-4072, 4075-4077, 4080-4083
Homeowner’s Installation
and Operating Manual
CE RTI FIED
D
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S
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G
N
C
E
R
T
I
F
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D
— Do not store or use gasoline
or other flammable vapors and
liquids in the vicinity of this or
any other appliance.
— WHAT TO DO IF YOU SMELL
GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas supplier
from your neighbor’s phone. Follow
the gas supplier’s instructions.
• If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas
supplier.
3457
PinStar
cover
10/6/00
This appliance may be installed in an
after market permanently located
manufactured (mobile) home where not
prohibited by local codes.
This appliance is only for use with the
type of gas indicated on the rating plate.
This appliance is not convertible for use
with other gases unless a certified kit is
used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

Vermont Castings PDV20 Series Specifications

General

Vent Type	Direct Vent
Fuel Type	Propane or Natural Gas
BTU Output	20, 000 BTU
Heating Area	Up to 900 sq. ft.
Ignition System	Electronic

Summary

Installer and Consumer Safety Information

General Safety Warnings and Procedures

Essential safety advice on gas leaks, fire hazards, and proper appliance operation.

Installation and Operating Instructions

Critical Safety Guidelines

Important warnings regarding venting, high temperatures, glass integrity, wiring, and chemical exposure.

Clearance Requirements

Minimum Clearances to Combustible Materials

Specifies essential air spaces and clearances to nearby combustibles for safe installation.

Venting Guidelines

Horizontal Termination

Instructions and diagrams for proper horizontal vent termination configuration and limitations.

Vertical Termination and Clearances

Guidelines for vertical vent termination, including height, elbows, and terminal placement clearances.

General Venting Information

Clearances for vent termination based on installation location, per US and Canadian codes.

Vent Components

Available Vent Kits and Accessories

Lists available vent kits, pipe sections, elbows, and accessories for installation.

Installation Procedures

Unpacking and Initial Setup

Steps for unpacking the stove and initial handling of porcelain parts.

Side Wall Vent Termination

Steps for installing vent termination through a side wall, including below grade.

Vertical (Through the Roof) Vent Assembly

Steps for installing the vent system through the roof, including firestops.

Vertical Through Existing Chimney

Procedures for venting the heater through an existing chimney.

Fireplace Installation

Fireplace Installation Requirements

Specific installation requirements and clearances for PDV20 and SDVR in fireplaces.

Gas Connection and Assembly

Connect the Gas Supply Line

Instructions for connecting the gas supply line, including pressure checks and safety.

Optional Switch and Thermostat Installation

Instructions for installing the ON/OFF switch and connecting an optional thermostat.

Log Set Installation

Install the Log Set and Lava Rock

Step-by-step instructions for placing logs and lava rock on the burner for proper display.

Operation

Basic Operation and First Fire

How to operate the stove, perform initial checks, and manage the first fire.

Lighting and Operating Instructions

Safety Before Lighting

Critical warnings and procedures to follow before lighting the heater.

Troubleshooting

Gas Control System Issues

Common symptoms, causes, and corrective actions for gas control system malfunctions.

RF Comfort Control Valve

Remote Control Operation

How to operate the remote control valve, including mode selection and transmitter use.

Fuel Conversion

Fuel Conversion Instructions and Procedure

Warnings and steps for converting the appliance to different gas types.

Valve and Pilot Orifice Conversion

Specific instructions for converting gas valves and replacing pilot orifices.

Maintenance

Annual Inspection and Cleaning

Recommendations for annual system inspection and cleaning of logs and burners.

Gasket Replacement and Vent Inspection

Procedure for replacing the glass gasket and inspecting the vent system.

Technical Information

Stove Disassembly and Wiring Diagrams

Instructions for stove disassembly and diagrams for electrical wiring.

Parts List

Component Diagram and Part Numbers

Exploded view diagram of parts with corresponding reference numbers for identification.

Detailed Parts Breakdown

Comprehensive list of replacement parts with specific part numbers for PDV20 and SDVR.

Optional Accessories

Fan Kit, Screen Kit, and Warming Shelf

Information on optional accessories like fan kits, screen kits, and warming shelves.

Limited Lifetime Warranty

Warranty Coverage and Service

Details warranty coverage, limitations, and procedures for obtaining service.

EnerGuide Information

Energy Efficiency Ratings

EnerGuide ratings and fireplace efficiency percentages for various models.