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Vespa PK 100 S User Manual

Vespa PK 100 S
69 pages
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Table of Contents

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Vespa PK 100 S Specifications

General IconGeneral
Engine TypeSingle-cylinder, 2-stroke
Displacement98 cc
Transmission4-speed manual
Fuel SystemCarburetor
IgnitionElectronic
Rear SuspensionCoil spring and hydraulic shock absorber
Front BrakeDrum
Rear BrakeDrum
Tire Size Front3.00 - 10
Tire Size Rear3.00 - 10

Summary

MODIFICATION TO THE SERVICE STATION MANUAL VESPA

Specification (basic version)

Identification data

Details for identifying vehicle serial numbers and chassis prefixes.

General instructions for maintenance and lubrication

Electrical equipment diagram (6V voltage - 4 pole flywheel magneto) - Basic version

Electrical equipment diagram (6V and 12V mixed voltage - 4 pole flywheel) - With turn signal lamps and stop light

Electrical equipment diagram (12V voltage - 6 pole flywheel magneto) - With turn signal lamps

Electronic ignition

1) Main advantages.

Outlines the advantages of electronic ignition over traditional systems.

A) Advantages of electric nature.

Details electrical benefits like higher tension and better spark.

B) Mechanic advantages.

Explains mechanical benefits like reliability and low maintenance.

2) Device description (4 pole flywheel)

Describes the main components of the electronic ignition for 4-pole systems.

3) Device description (6 pole flywheel)

Describes the main components of the electronic ignition for 6-pole systems.

4) Rules to be observed when one operates on electric devices:

General guidelines for safe and correct operation of electronic ignition.

C) Checking ignition timing

Guidance on checking and adjusting engine ignition timing.

Electronic ignition for Vespa Elestart

Flywheel magneto, check of L.T. section in d.c.

Checking the low tension section of the flywheel magneto in DC.

1) Checking the generator

Procedure for checking the generator output and performance.

2) Checking the regulator (valid for both mentioned types of regulator)

Testing the voltage regulator for proper operation.

Group battery and starter motor Vespa 'Elestart'

Instructions for putting in service the battery charged-dry:

Step-by-step guide for preparing a dry-charged battery.

Battery maintenance

1) Checking electrolyte level

How to check and maintain the electrolyte level in the battery.

2) Checking charge condition

How to check the battery's charge status using a densimeter.

3) Charge of battery

Instructions for charging the battery correctly.

Main features of electric starter

Bench tests to carry out after starter revision

1) No-load test:

Test for starter motor performance without load.

2) Under load test:

Test for starter motor performance under load conditions.

3) Start test:

Test for starter motor performance during startup.

Dismantling of the starter motor:

Steps for disassembling the starter motor.

Replacement of the mesh pinion complete of free wheel:

Procedure for replacing the starter pinion assembly.

Disassembly

Flywheel rotor:

Instructions for disassembling the flywheel rotor.

Upper ring nut of steering column

Procedure for removing the steering column upper ring nut.

Assembly play

Overhauling

Front suspension unit overhauling

Steps for overhauling the front suspension system.

Dismantling

Instructions for disassembling parts of the front suspension.

Dismantling of both tab washers (fig. 41).

How to dismantle the tab washers using specific tools.

Dismantling of pin and roller bushes "NADELLA" type (fig. 42).

How to dismantle the pin and roller bushes of the NADELLA type.

Reassembly

Assembling of the pin (Fig. 43)

Steps for correctly assembling the pin with related parts.

Assembling of oil seals and roller bushes "NADELLA" type with tab washers (fig. 44).

How to assemble oil seals and roller bushes with tab washers.

Replacement of security lock cylinder.

Tool for lubricating the transmission outer cable

Carburettor overhaul

Flywheel magneto testing

Terminal voltage of the headlamp bulb

Expected voltage readings for the headlamp bulb under various conditions.

Voltage regulator checking

Test is carried out as follows:

Step-by-step instructions for performing regulator tests.

Results of tests

Locking torque

Reassembly

Checking engine timing of Vespa with 4 pole flywheel magneto.

Checking engine timing of Vespa with 6 pole flywheel magneto.

Front suspension of Vespa PK 80S - PK 100S - PK 110S - PK 125 - PK 125S.

Road consuption test

Test results

Expected fuel consumption results for different Vespa models.

Operations and checks before operating

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