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Victron energy BlueSolar MPPT 100/15 User Manual

Victron energy BlueSolar MPPT 100/15
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MPPT solar charger manual
BlueSolar MPPT 75/10 up to 100/20
Rev 05 - 09/2023
This manual is also available in HTML5.
ENGLISH

Table of Contents

Other manuals for Victron energy BlueSolar MPPT 100/15

Questions and Answers:

Victron energy BlueSolar MPPT 100/15 Specifications

General IconGeneral
ModelBlueSolar MPPT 100/15
CategoryController
Battery Voltage12/24V Auto Select
Rated Charge Current15 A
Maximum PV Open Circuit Voltage100 V
Efficiency98%
Self Consumption10 mA
Weight1.2 kg
CommunicationVE.Direct
Operating Temperature-30°C to +60°C
ProtectionOver temperature protection
Protection CategoryIP43 (Electronic components), IP22 (Connections)

Summary

Safety Precautions

General Safety Precautions

Read manual, avoid hazards like sparks, electric shock, heat, wet environments, and ensure proper ventilation.

Wiring Safety Precautions

Use flexible copper cable, check strand diameter, operating temperature, and proper stranding for safe connections.

Symbols Used on the Enclosure

Explains symbols for electric shock, hot surface, manual instruction, IP rating, and double insulation.

Introduction

Battery Voltage, PV Voltage and Current Rating

Explains how the charger handles different battery and PV voltages and currents.

Features

Automatic Battery Voltage Detection

Charger automatically detects system voltage on first power up; can be manually set.

Outstanding MPPT Algorithm

Ultra-fast MPPT tracking for maximum energy harvest, even in changing light conditions.

Outstanding Conversion Efficiency

High efficiency (>98%) allows for fanless operation and full output up to 40°C.

Extensive Electronic Protection

Protected against over-temperature, PV reverse polarity, and PV reverse current.

VictronConnect App

App for monitoring, operation, data access, settings configuration, and firmware updates.

Display Options

Options include VictronConnect app, GX device, VRM Portal, or MPPT Control display.

VE.Direct Port

Used for communication with monitoring devices, VictronConnect app, external control, and programming load output.

Load Output

Features physical and virtual load outputs for controlling DC loads and preventing deep discharge.

Physical Load Output

DC loads connect to terminals; charger disconnects loads if battery voltage drops too low.

Virtual Load Output

Allows control of loads with higher current ratings using VE.Direct TX cable.

BatteryLife Algorithm

Algorithm to prevent battery damage from continuous partial cycling by adjusting load disconnect.

Battery Charging

Describes battery charging stages and algorithms.

Adaptive 3-Stage Battery Charging

Charger uses Bulk, Absorption, and Float stages for optimal lead-acid battery charging.

Flexible Charge Algorithm

Allows selection of pre-set or custom charge algorithms via VictronConnect app.

Equalization Charging

Periodic charge to balance cells and prevent electrolyte stratification in lead-acid batteries.

Temperature Sensing

Enables temperature-compensated charging by adjusting voltages based on internal or external sensor.

Internal Temperature Sensor

Built-in sensor used for compensation; estimation of ambient/battery temp.

External Temperature and Voltage Sensor

Optional Smart Battery Sense provides accurate battery temp/voltage for compensation.

Voltage Sensing

Optional sensors measure battery voltage to compensate for cable losses.

Remote On/Off

Allows remote switching of the solar charger via a VE.Direct cable.

WireBox

Optional cover for terminals, enhancing safety by preventing accidental contact.

Installation

Mounting

Instructions for vertical mounting, clearance, proximity to battery, and temperature considerations.

Battery Connections

Specifies battery fuse ratings and connection cables, emphasizing compliance with local rules.

PV Array Configuration

Details PV array configuration, cell counts, voltage limits, and safety precautions.

Grounding

Explains battery and chassis grounding methods, and PV array grounding for lightning protection.

Connection Overview

Diagram and table identifying terminal IDs and their functions.

Electrical Connections

Provides step-by-step connection order and torque specifications, emphasizing polarity checks.

Connect the MPPT Control Display

Instructions for connecting the optional MPPT Control display via VE.Direct cable.

Configuration and Settings

How to Change Settings

Multiple methods for changing settings: VictronConnect app, jumper link, MPPT Control display.

Settings via the VictronConnect App

App allows changing all settings and updating firmware; covers app-specific items.

Settings via the Jumper Link

Configures load output algorithm via jumper in VE.Direct port for specific models.

Settings via MPPT Control Display

Optional display for configuring most settings, excluding advanced port configurations.

All Settings Explained

Details all user-configurable settings and firmware update procedures.

Battery Settings

Configuration for battery voltage, max charge current, charger enable, presets, and charge voltages.

Load Output Settings

Settings to drive the load output, including operation modes like BatteryLife and Conventional.

Streetlight Settings

Enables automatic control of night lighting, including dimming and timer functions.

TX Port Settings

Configures TX port function for Normal communication, Pulse, Light dimming, or Virtual load output.

RX Port Settings

Configures RX port function for Load output configuration or Remote on/off control.

Updating Firmware

Procedure for checking and updating the solar charger's firmware using the VictronConnect app.

VE.Smart Networking

Allows products to share data wirelessly via Bluetooth for system monitoring and control.

VE.Smart Networking Setup

Design notes and step-by-step guide for creating and joining VE.Smart networks.

Operation

Start Up

Describes the initial power-up sequence and communication establishment.

Battery Charging

Explains the charging cycle, absorption time determination for lead-acid, and variations.

Automatic Equalization

Details the automatic equalization process, its purpose, and settings.

Lithium Batteries

Provides recommended settings for Lithium Iron Phosphate (LiFePo4) batteries.

Shutdown and Restart Procedure

Step-by-step instructions for safely shutting down and restarting the charger.

Maintenance Procedure

States that the solar charger requires no regular maintenance.

Monitoring

LED Indications

Explains the meaning of the blue, green, and yellow LEDs for status and error indication.

Error Codes

Lists ways error codes are displayed and refers to other chapters for details.

Monitoring via the VictronConnect App

Details how to use the VictronConnect app for monitoring status, history, and errors.

VictronConnect App Status Screen

Shows charger model and live information like solar and battery data.

VictronConnect App History Screen

Displays collected data over the past 30 days, including yield, Pmax, and voltage.

VictronConnect App Error Reporting

How the app indicates active and historical errors with pop-ups and orange dots.

Monitoring via a GX Device and VRM

Accessing data and alarms via GX device and remotely via VRM portal.

Troubleshooting

Solar Charger is Damaged

Visual inspection steps for mechanical, terminal, water, or internal damage.

Solar Charger is Unresponsive

Procedure to check for battery and PV power when LEDs are off and no communication is possible.

Solar Charger is Off

Explains reasons for the charger being off and how to check them via the app.

PV Voltage Too Low

Troubleshooting steps for low PV voltage preventing charging.

Settings Being Edited on an External Display

Charging is disabled during external display configuration.

Disabled in the Settings

Charger may be disabled via settings; check VictronConnect app.

Disabled by Remote or BMS

Charger switched off via VE.Direct port; checks RX port functionality.

Low Lithium Battery Temperature

Charging suspended if battery temp is too low to prevent damage.

Solar Charger is Externally Controlled

Charger governed by external system (ESS); status visible in app/GX device.

Batteries Are Not Charged

Explains scenarios where charger is active but no current flows to batteries.

Battery is Full

Charger stops or reduces current when battery is full; normal behavior.

Battery Not Connected

Crucial connection checks and potential issues if battery is disconnected.

Reverse Battery Polarity

Identifies reverse polarity issues and provides cable check procedures.

Blown Fuse

Procedure to check the charger's internal fuse for continuity.

Battery Settings Too Low

Inadequate charging due to low voltage/current settings.

PV Voltage Too High

Overvoltage error #33; charger ceases charging, resumes when voltage drops.

Reverse PV Polarity

Internal protection guards against reverse PV polarity; checks for indicators.

Batteries Are Undercharged

Addresses issues of inadequate charging and checks for resolutions.

Insufficient Solar Supply

Checks if float stage is reached daily; assesses PV array sizing.

DC Load Too High

Explains how high DC loads impact battery charging.

Battery Cable Voltage Drop

Addresses voltage drop issues in battery cables and checks.

Temperature Compensation Setting Incorrect

Improper temp compensation leading to under/overcharging.

Temperature Difference Between Solar Charger and Battery

Discrepancies in temp between charger and battery affect charging.

Batteries Are Overcharged

Warns about overcharging dangers and lists causes.

Battery Voltage Setting Too High

Overcharging due to incorrect battery voltage setting.

Battery Charge Voltage Settings Too High

Overcharging from excessively high absorption/float voltages.

Battery Unable to Deal with Equalisation

Overcharging risk if battery is unsuitable for equalization.

Battery Old, Faulty or Undersized

Susceptibility to overcharging due to battery age or condition.

Solar Charger Not Achieving Full Output

Reasons for charger not reaching full rated output.

PV Yield Lower Than Expected

Checks charger history for Pmax and compares with array power.

Maximum Output Power Relates to Battery Voltage

Output power limited by rated current and battery voltage.

Temperature Above 40°C

Output derates above 40°C; mounting considerations for heat dissipation.

PV Connections Burned or Melted

Burned or melted PV connections are not covered under warranty.

Communication Issues

Addresses problems connecting to VictronConnect app, devices, or third-party devices.

Bluetooth Troubleshooting

Troubleshooting Bluetooth issues, checking power, range, app compatibility, and PIN.

VE.Direct Port Issues

Common issues with VE.Direct port, including jumper, connector, and communication problems.

VE.Smart Networking Issues

Refers to VE.Smart Networking manual for wireless network issues.

Load Output Issues

Reasons why load output might not function as expected.

Load Output Not Able to Run Load

Checks for excessive load power, high inrush current, or short circuits.

Incorrect Load Output Current Reading

Troubleshooting inaccurate load output current readings.

Miscellaneous Issues

Covers issues not addressed in previous troubleshooting chapters.

Only Voltage Readings, No Current or Power

Current monitoring bypassed due to PV negative connected to battery negative.

Unable to Select 36V or 48V Battery Voltage

Not all chargers support 36V/48V; check specs or app.

Unable to Operate as a DC-DC Charger or Power Supply

Avoid using as DC-DC charger or power supply without batteries.

Interrupted Firmware Update

Interrupted update is recoverable; attempt again.

Ground Current

Steps to check for ground faults and ensure single ground connection.

Error Code Overview

Lists error codes displayed via app, display, or GX device.

Error 1 - Battery Temperature Too High

Charger stops charging to prevent battery damage from high temp.

Error 2 - Battery Voltage Too High

Error due to other equipment or incorrect battery voltage setting.

Error 17 - Solar Charger Overheated Despite Reduced Output Current

Auto-resets after cooling; check ambient temp and obstructions.

Error 18 - Solar Charger Over-current

Auto-resets; possible causes include large load switching or irradiance changes.

Error 20 - Maximum Bulk Time Exceeded

Feature removed; update firmware or reset to defaults.

Error 21 - Current Sensor Issue

Update firmware, reset defaults, or check wiring; may indicate hardware defect.

Error 26 - Terminal Overheated

Auto-resets; check wiring and bolt tightness.

Error 28 - Power Stage Issue

Does not auto-reset; check wiring, may require unit replacement.

Error 33 - PV Over Voltage

Auto-resets after PV voltage drops; check PV array configuration.

Error 38, 39 - PV Input Shutdown

PV input shorted to protect battery; check battery voltage setting.

Error 80 to 88 - PV Input Shutdown

PV input shorted to protect battery; check battery voltage setting.

Error 116 - Calibration Data Lost

Unit faulty if active error; ignore if only in history.

Error 117 - Incompatible Firmware

Firmware update incomplete; retry update with correct file.

Error 119 - Settings Data Lost

Configuration unreadable; restore defaults, power cycle, reconfigure.

Technical Specifications

Specifications 75/10, 75/15, 100/15 and 100/20

Detailed technical data including voltage, current, power, efficiency, protection, and dimensions.

Dimension Drawings

Provides dimension drawings for 75/10, 75/15, 100/15, and 100/20 models.

Dimensions 75/10 and 75/15

Detailed dimensional drawings and part numbers for 75/10 and 75/15 models.

Dimensions 100/15

Detailed dimensional drawings and part numbers for the 100/15 model.

Dimensions 100/20

Detailed dimensional drawings and part numbers for the 100/20 model.

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