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Viessmann VITOCROSSAL 200 - User Manual

Viessmann VITOCROSSAL 200
72 pages
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Service instructions
for contractors
VIESMANN
Vitocrossal 200
Type CM2
Gas condensing boiler
For applicability, see the last page
VITOCROSSAL 200
5692 681 GB 4/2009
Please keep safe.

Other manuals for Viessmann VITOCROSSAL 200

Questions and Answers

  • Y
    ywilliamsSep 10, 2025
    What to do if Viessmann VITOCROSSAL 200 flame extinguishes during stabilising time?
    • J
      jimmy00Sep 10, 2025
      If the flame extinguishes during the stabilizing time of your Viessmann Boiler, here's what you should check: * If the gas type is incorrect, adjust the gas type. * If the burner gauze assembly is faulty, replace it. * If the parameter set is incorrect, set the parameters. * If the combustion characteristics are not ideal, adjust the burner.
  • J
    james68Sep 9, 2025
    What to do if the Viessmann VITOCROSSAL 200 gas pressure limiter signals no gas pressure during the safety time?
    • T
      Thomas GainesSep 9, 2025
      If the gas pressure limiter signals no gas pressure during the safety time for your Viessmann Boiler, open the gas shut-off valve and check the gas supply pressure. If required, clean the gas filter.
  • J
    Jamie ToddSep 7, 2025
    What to do if Viessmann VITOCROSSAL 200 Boiler burner is OFF due to gas pressure limiter fault?
    • A
      Ann WilliamsSep 8, 2025
      If the Viessmann Boiler burner is OFF because of a gas pressure limiter fault, check the gas pressure limiter.
  • Z
    Zachary CollinsAug 22, 2025
    How to clear errors in fault memory of Viessmann VITOCROSSAL 200 Boiler?
    • D
      Daniel SmithAug 23, 2025
      To reset the Viessmann Boiler burner control unit and clear errors displayed in the fault memory, hold down the reset button R for longer than 0.5 seconds. The operating display will then reappear.
  • J
    James WilliamsSep 5, 2025
    What to do if Viessmann Boiler burner control unit is in fault state?
    • H
      Heather JamesSep 5, 2025
      If the burner control unit in your Viessmann Boiler is in a fault state, here are some potential causes and solutions: * If valve 1 or valve 2 is leaking, replace the gas train. * If there is an internal fault and the fan cannot reach its set value, replace the burner control unit or fan. * If the safety chain has been opened, check the safety chain. * If there is an internal error in feedback from gas safety valves or the output relay does not respond, replace the burner control unit. * If the safety chain is 'live', check the safety chain. * If it is an EMC fault, have your system tested for EMC interference.
  • H
    haley68Sep 4, 2025
    What to do if Viessmann VITOCROSSAL 200 Boiler has no flame signal during the safety time?
    • S
      Sara JohnsonSep 4, 2025
      If your Viessmann Boiler shows no flame signal during the safety time, and the ionisation flame monitor reports no flame signal, it could be due to several reasons: * The ionisation electrode may be incorrectly adjusted or the cable may not be plugged in. Adjust the ionisation electrode or plug in the ionisation electrode. * The ignition electrodes may be incorrectly adjusted. Adjust the ignition electrodes. * The insulation body of the ignition electrodes may be cracked. Replace the ignition electrodes. * The incorrect gas type may be selected. Adjust the gas type. * The gas train may not be opening. Check the gas train and replace it if required.
  • L
    Lisa HowardSep 3, 2025
    What to do if the Viessmann VITOCROSSAL 200 Boiler air pressure switch shuts down during operation?
    • S
      schavezSep 3, 2025
      If the air pressure switch shuts down during operation of your Viessmann Boiler, remove any flue gas back pressure. Check for banked-up condensate and reset the burner control unit.
  • D
    Diana KennedySep 2, 2025
    What to do if Viessmann VITOCROSSAL 200 burner is OFF due to lack of gas?
    • J
      John Johnson MDSep 2, 2025
      If the Viessmann Boiler burner is OFF due to a lack of gas, notify your gas supply company.
  • J
    James MejiaSep 1, 2025
    What should I do if my Viessmann VITOCROSSAL 200 Boiler displays error code F 89?
    • A
      andrewscaseySep 1, 2025
      If your Viessmann Boiler is displaying the error code F 89, it indicates a lead break in the flue gas temperature sensor (A or B) or burner control unit. Check the lead and sensors (A and B), and replace the sensor if required.
  • S
    scotthessAug 31, 2025
    Why is my Viessmann VITOCROSSAL 200 showing error F 83?
    • S
      stevenwalshAug 31, 2025
      If your Viessmann Boiler shows error code F 83, this indicates a sensor drift in the flue gas temperature sensor (A or B) or burner control unit. Check the lead and sensors (A and B), and replace the sensor if required.

Summary

Service Instructions

Vitocrossal 200 Type CM2 Gas Condensing Boiler

Service instructions for the Vitocrossal 200 Type CM2 gas condensing boiler.

Safety Instructions

If You Smell Gas

Provides emergency procedures to follow if natural gas is detected.

If You Smell Flue Gas

Procedures for dealing with the detection of flue gas.

Commissioning, Inspection, and Maintenance

Steps - Commissioning, Inspection and Maintenance

Detailed list of steps for commissioning, inspection, and maintenance procedures.

Checking Gas Type

Procedure for determining and verifying the gas type used.

Checking Static and Supply Pressure

Procedure for checking static and supply gas pressures.

Checking Supply Pressure

Procedure for checking the gas supply pressure under flow conditions.

Checking CO2 Content

Procedure for measuring and adjusting CO2 content in flue gas.

Checking Ionisation Current

Procedure for checking the ionisation current of the burner.

Checking Ignition and Ionisation Electrodes

Procedure for checking ignition and ionisation electrodes for gap and damage.

Checking Gas Train Valves for Tightness

Procedure for checking gas train valves for leaks on 115-311 kW models.

Checking All Gas Connections for Tightness

Procedure for ensuring all gas connections are leak-tight.

Checking Water Quality

Procedure for checking and recording water quality parameters.

Checking Diaphragm Expansion Vessel and System Pressure

Procedure for checking the diaphragm expansion vessel and system pressure.

Air Pressure Switch

Fault Shutdown

Explains the conditions that trigger a fault shutdown via the air pressure switch.

Burner Control Unit

Display and Programming Unit

Overview of the burner control unit's display and programming interface.

DIP Switch Setting or Parameter Set

Guide to setting DIP switches and selecting parameter sets for burner output.

Fault Display

How the burner control unit displays faults and error codes.

Troubleshooting

Diagnosis

Table of fault codes, system characteristics, causes, and measures.

Message Codes

List of message codes displayed by the unit and their interpretations.

Control Unit

Adjusting Codes at the Control Unit

Instructions for adjusting coding addresses for different burner outputs.

Commissioning;Service Report

Setting and Test Values

Table for recording static pressure, CO2, O2, CO, temperature, and draught values.

Water Quality Requirements

Prevention of Damage Due to Scaling

Measures to prevent scale build-up on heating surfaces according to VDI guideline.

Specification

Viessmann VITOCROSSAL 200 Specifications

General IconGeneral
ModelVITOCROSSAL 200
CategoryBoiler
Installation TypeFloor Standing
Heat Exchanger MaterialStainless Steel
ControlVitotronic Control Unit
Boiler TypeCondensing
EfficiencyUp to 98%
Modulation5:1
Max Flow Temperature90°C
Fuel TypeNatural Gas

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