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Volvo Penta D16 MH MCC User Manual

Volvo Penta D16 MH MCC
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OPERATOR’S MANUAL
D16 MH
MCC
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Volvo Penta D16 MH MCC Specifications

General IconGeneral
Engine ModelD16 MH MCC
Engine TypeDiesel
Cylinder ConfigurationInline
Number of Cylinders6
Displacement16.1 liters
Bore144 mm
Stroke165 mm
Compression Ratio17.5:1
AspirationTurbocharged and aftercooled
Fuel SystemCommon Rail
Lubrication SystemWet sump
Maximum Power Output551 kW (750 hp)
Emission StandardsIMO Tier II
Cooling SystemHeat exchanger

Summary

Foreword: Introduction to the Manual

Safety Information

General Operational Safety Guidelines

Covers engine handling, checks, maneuvering, fuel, starting, and accident prevention.

Hazard Awareness and Safety Reminders

Discusses carbon monoxide, safety equipment, and general reminders for hazard awareness.

System Safety Protocols and Fire Prevention

Details preparation, pre-start checks, and fire/explosion prevention.

Component-Specific Safety Guidelines

Specific safety advice for hot parts, chemicals, cooling, fuel, electrical, and batteries.

Introduction to the Operator's Manual

Warranty Information Overview

Information about the limited warranty for Volvo Penta marine engines.

Engine Running-In and Service Procedures

Procedures and recommendations for the engine's initial run-in period and service.

Fuel, Oil, and Coolant Recommendations

Recommendations for fuel, oil, and coolant to ensure engine performance and longevity.

Environmental Care and Certified Engine Requirements

Volvo Penta's environmental commitment and requirements for certified engines.

Instruments and Controls Overview

Marine Commercial Control (MCC) System Overview

Overview of the MCC system, its components, and function.

MCU Panel Functions and Indicators

Detailed explanation of the MCU panel buttons, display, and indicators.

Display Elements and Status Indicators

Explanation of the display elements, engine status, and modes.

System Menu Navigation

Description of the system's main menu and measurement menu navigation.

Adjustment Menu: Setpoint Configuration

How to navigate and change setpoints in the adjustment menu.

History Menu: Event Logging and Review

How to browse and view event history and detailed information.

System Settings: Language and Security

Procedures for checking serial numbers, adjusting backlighting, changing language, and setting passwords.

Engine Working Modes: Local, PRP, and Off

Explanation of Local mode, Operations mode (PRP), and Off mode.

Operational Statistics Monitoring

How to access and view operational statistics.

Alarm System Overview

How the alarm system functions and how to view the alarm list.

SDU (Shutdown Unit) Overview

SDU Functions: Overview and Safety Features

Overview of the SDU's channels, emergency mode, run detection, and broken wire features.

SDU Indications and Panel Layout

Explanation of the SDU's LED indicators and control panel functions.

Engine Starting Procedures

Pre-Start Checks and Safety

Critical checks and safety procedures to follow before starting the engine.

General Starting Information and Engine Warm-up

Details on engine control lever, pre-heating, and idling speed.

Starting the Engine: Step-by-Step

Step-by-step guide to starting the engine in PRP mode.

Monitoring Running Engine Data

How to monitor running data not shown in the main menu.

Engine Operation Guidelines

Alarm Handling and Acknowledgement

How alarms are shown, acknowledged, and cleared.

Safe Maneuvering and Gear Shifting

Instructions on safe shifting between ahead and astern at idle revolutions.

Engine Shutdown Procedures

Normal Engine Stop Procedure

Procedures for stopping the engine normally.

Emergency Engine Stop and Reset

How to use the emergency stop button and reset it.

Post-Shutdown Checks and Actions

Checks and actions to perform after the engine has been shut down.

Engine Operation Break Procedures

Recommendations for warming up the engine during operational breaks.

Cold Weather Precautions and Protection

Measures to prevent damage from freezing temperatures.

Fault Handling and Diagnosis

Engine and MCC System Fault Messages

How malfunctions are communicated and how the system protects the engine.

Acknowledging System Messages

How to acknowledge and clear alarms from the list.

Accessing and Interpreting Alarm Lists

How to access and interpret the alarm and ECU alarm lists.

ECU Alarm List and Fault Codes

Information on fault codes from the engine control or power management systems.

Alarm List Abbreviations and Meanings

Abbreviations and meanings for alarm list entries.

Fault Tracing: Symptoms and Causes

Table of engine symptoms and their potential causes and corresponding page references.

Symptom-Based Fault Diagnosis

Continuation of symptoms and possible causes for engine malfunctions.

Fault Code Register

Engine Operation Fault Codes

Covers battery, coolant, oil, and EMS supply issues affecting engine operation.

Critical System Fault Codes

Details critical faults for temperature, pressure, and overspeed that cause shutdown.

Fuel, Battery, and Shutdown Fault Codes

Explains faults related to fuel pressure, battery status, and critical shutdowns.

SDU and Performance Fault Codes

Covers SDU system failures, overspeed, water in fuel, and performance derating.

SDU System Integrity Fault Codes

Details SDU system failures, underspeed conditions, and 30V supply faults.

In Case of Emergency Procedures

Emergency Gear Shifting Procedure

Procedure for manually shifting the reverse gear in an emergency.

Starting with Auxiliary Batteries

Safety precautions and steps for jump-starting a dead battery.

Maintenance Schedule

Warranty Inspection Requirements

Special warranty inspection requirements during initial engine use.

Extended Service Interval Options

Conditions for extending engine oil change intervals.

Service Types and Intervals

Overview of service types and intervals for inspections, adjustments, and replacements.

Scheduled Maintenance Task Breakdown

Details maintenance tasks for 1000, 2000, 3000, and 8000 hours/intervals.

Maintenance Procedures

Engine Component Identification Diagram

Labels and identifies key components of the D16C MH-TD MG5170 engine.

General Engine Inspection Guidelines

Routine visual checks of the engine and engine bay for abnormalities.

Air Filter Check and Replacement

Procedure for checking and replacing the engine air filter.

Drive Belt Maintenance and Replacement

Instructions for checking and replacing drive belts for water pump and alternator.

Oil and By-pass Filter Change Procedure

Procedure for changing engine oil and by-pass filters.

Lubrication System: Oil Level Checks

Instructions for checking and topping up engine oil level.

Engine Oil and Filter Change Procedure

Procedures for changing engine oil and oil filters.

Oil Filter/By-pass Filter Replacement

Procedure for changing engine oil and by-pass filters.

Switchable Oil Filter Replacement

Procedure for changing switchable oil filters.

Fuel System Safety and Maintenance

General guidelines for fuel system maintenance and safety.

Engine Fuel Filter Replacement Guide

Step-by-step guide for replacing engine fuel filters.

Fuel Pre-filter Checks and Draining

Procedures for checking and draining the fuel pre-filter.

Fuel Filter Cartridge Replacement

Procedure for replacing double fuel filter cartridges.

Fuel System Bleeding Procedure

Steps for venting the fuel system after filter changes or long stoppages.

Fuel Pre-filter Operations

Checking and draining the fuel pre-filter.

Fuel Filter Cartridge Replacement (Double)

Procedure for replacing double fuel filter cartridges.

Cooling System Overview

Engine Mounted Heat Exchanger System

Diagram and explanation of the engine-mounted heat exchanger cooling system.

Cooling System Drain Point Identification

Identification of raw water and fresh water drain points on engine models.

Keel Cooled System Description

Diagram and explanation of cooling systems without an engine-mounted heat exchanger.

Freshwater Cooling System Details

Details of the engine's internal freshwater cooling system and coolant requirements.

Coolant Mixing Instructions

Instructions on mixing coolant concentrate with water for proper protection.

Coolant Level Check and Topping Up

Procedures for checking and topping up the coolant level.

Coolant Draining Procedure

Steps for draining coolant from the system.

Freshwater System Flushing Procedure

Procedure for flushing the freshwater cooling system.

Seawater System Maintenance

Zinc Anode Check and Replacement

Procedures for checking and replacing zinc anodes in the heat exchanger.

Impeller Check and Replacement

Steps for checking and replacing the seawater pump impeller.

Seawater Filter Check and Cleaning

Procedure for checking and cleaning the seawater filter.

Intake Manifold Drain Hole Check

Checking the drain hole at the bottom of the charge air cooler.

Electrical System Overview

Power Module Functionality

Explanation of the power module's function in supplying EMS and MCC systems.

Main Switch Safety Precautions

Important precautions regarding the use of main switches.

Electrical Connection Checks

Checks for electrical connections to ensure dryness, freedom from oxide, and secure tightening.

Battery Maintenance Procedures

Safety precautions and steps for maintaining engine batteries.

Battery Charging Safety and Procedures

Safety guidelines and procedures for charging engine batteries.

Electrical Installation Safety Guidelines

Advice on electrical installation design and safety practices.

Battery Connection and Disconnection

Step-by-step guide for connecting and disconnecting the battery.

Electrical Welding Safety Precautions

Safety precautions and procedures when performing electrical welding on the engine.

Reverse Gear Lubricant and Oil Procedures

Reverse Gear Lubricant Check and Top-Up

Procedures for checking and topping up reverse gear transmission lubricant.

Reverse Gear Oil Change Procedure

Steps for changing the reverse gear oil.

Engine Oil Filter Change Procedure

Procedure for changing the engine oil filter.

Reverse Gear Oil Strainer Cleaning

Procedure for cleaning the oil strainer in the reverse gear.

Twin Disc Reverse Gear Seal Lubrication

Lubrication of the output shaft bearing seal on Twin Disc reverse gear.

Engine Storage Procedures

General Engine Storage Preparation

General guidelines and checklist for preparing the engine for long-term storage.

Short-Term Storage Preparation (Up to 8 Months)

Specific steps for preparing the engine for storage up to eight months.

Long-Term Storage (Over 8 Months)

Procedures for conserving lubricating and fuel systems for stops longer than eight months.

Bringing Engine Out of Storage

Steps for preparing the engine after a storage period and bringing it back into operation.

Technical Data: Engine Specifications

Engine Model Specifications Table

Table of technical data for different engine models, including rating, torque, and weight.

Lubrication System Data: Oil and Viscosity

Details on oil capacity, grade, and change intervals, and viscosity.

Fuel System Specifications and Requirements

Fuel specifications, sulfur content, and density requirements.

Cooling System Capacity and Coolant Types

Freshwater system capacity and coolant types.

Electrical System Data

System voltage, alternator specifications, and battery electrolyte density.

Reverse Gear Technical Data

Technical data for Twin Disc reverse gears, including ratios and weight.

Identification Numbers and Type Plates

Information on engine and transmission type plates for ordering parts.

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