Volvo Penta D4 - Table of Contents

Table of Content
Safety Information ...................................................................................... 5
Spare parts - safety ................................................................................... 7
General Information .................................................................................. 14
Service Protocol ...................................................................................... 15
Preventive repair ..................................................................................... 16
Genuine Volvo Penta Parts ..................................................................... 23
Illustrations .............................................................................................. 25
Chemical products .................................................................................... 27
Chemical products .................................................................................. 27
Special Tools ............................................................................................. 29
Other Special Equipment ........................................................................ 29
Specifications ............................................................................................ 31
Engine Decals ......................................................................................... 31
Transmission Decals ............................................................................... 32
General Tightening Torques .................................................................... 34
Specifications .......................................................................................... 35
Engine ........................................................................................................ 40
Component location ................................................................................ 41
Maintenance Schedule ............................................................................ 44
General inspection .................................................................................. 45
General advice for electronic protection .................................................. 47
Check software status ............................................................................. 48
Air Filter ................................................................................................... 48
Crankcase Ventilation, Filter Change ...................................................... 49
Compressor, oil level ............................................................................... 50
Compressor oil, Replace ......................................................................... 50
Lubrication System ................................................................................... 52
When you work with Chemicals, Fuel and Lubrication Oil, Change ........ 52
Engine Oil, Level Check .......................................................................... 52
Engine oil, Replace ................................................................................. 54
Oil filter, Replace ..................................................................................... 55
Oil topping up and level check ................................................................ 56
Fuel System ............................................................................................... 64
General ................................................................................................... 64
Fuel filter, Change ................................................................................... 65
Fuel pre-filter ........................................................................................... 66
Fuel system, bleeding ............................................................................. 68
Exhaust System ........................................................................................ 71
Exhaust hose .......................................................................................... 71
Turbocharger, Inspection ........................................................................ 72
Cooling System ......................................................................................... 74
Coolant Level, Checking and Topping Up ............................................... 74
Drive Belt, Replace ................................................................................. 77
Seawater Pump, Impeller, Change ......................................................... 80
Seawater Filter, Check and Cleaning ...................................................... 82
Anodes .................................................................................................... 84
Transmission ............................................................................................. 86
IPS ........................................................................................................... 86
IPS ....................................................................................................... 86
Oil drain, IPS ........................................................................................ 88
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