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Volvo Penta IPS 600 User Manual

Volvo Penta IPS 600
124 pages
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OPERATOR’S MANUAL
VOLVO PENTA IPS 350/400/450/500/600

Table of Contents

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Volvo Penta IPS 600 Specifications

General IconGeneral
Displacement5.5 L
Number of Cylinders6
Fuel SystemCommon Rail
ConfigurationIn-line
Rated Speed3500 rpm
Cooling SystemFreshwater cooled
Engine TypeDiesel
Torque1050 Nm
Emissions ComplianceEPA Tier 3

Summary

Safety Information

General Safety Overview

General introduction to safety information presented in the manual and on the engine.

Safety Precautions for Boat Operation

Details safety measures to follow while operating the boat, including refueling and maneuvering.

Safety Precautions for Maintenance

Covers safety measures during maintenance and service work on the engine and boat systems.

Introduction to Volvo Penta IPS

Care for the Environment

Volvo Penta's commitment to environmental responsibility and user guidance on eco-friendly operation.

Running-In Procedure

Instructions for the initial break-in period of the engine to ensure optimal performance and longevity.

Fuel and Oil Specifications

Guidelines on using recommended fuels and oils to prevent operating problems and ensure engine longevity.

Certified Engines Requirements

Special requirements for maintenance and service of exhaust emission certified engines.

Warranty Information

Details on the limited warranty coverage for Volvo Penta marine engines and how to maintain its validity.

Volvo Penta IPS System Presentation

Volvo Penta IPS System Overview

Highlights the key features and benefits of the Volvo Penta IPS system for improved efficiency and comfort.

Maneuvering and Handling

Explains the steering system and joystick controls for exceptional maneuverability and ease of handling.

Engine Technical Description

Provides a detailed breakdown of the D6 engine's technical specifications and components.

EVC System Functionality

Describes the Electronic Vessel Control (EVC) system, its distributed architecture, and key functions.

Orientation and Component Identification

Illustrates the engine and drive-unit with labels identifying key components for easy reference.

Engine Instruments and Displays

Instrument Panel Overview

Describes standard engine instruments like tachometer, voltmeter, oil pressure, and temperature gauges.

Ignition Lock and Start/Stop Panel

Explains the function of the ignition lock and the start/stop panel for engine operation.

Warning Lamp Display

Details the function of various warning lamps and their indications for engine status.

EVC Control Panel Operation

Guides users on operating the EVC control panel buttons for navigation and settings.

EVC System Tachometer Functions

Explains how to navigate menus, view trip information, gauges, and settings on the EVC tachometer.

EVC System Display Features

Describes the LCD display functions for operating information, configuration, and system status.

Engine Controls and Operation

Electronic Lever Control

Details the operation of the electronic control lever for shifting and engine speed adjustment.

Friction Brake Adjustment

Explains how to adjust the friction brake on the control lever for desired resistance.

Engine Starting Procedures

Pre-Start Checks

Essential visual checks and tasks to perform before starting the engine for safe operation.

Engine Starting Method

Step-by-step guide on how to start the engine using the ignition key or starter button.

Boat Operation and Performance

Reading Engine Instruments

How to interpret readings from various engine instruments during operation.

Handling Alarms and Messages

Procedure for acknowledging alarms and responding to system messages displayed on the tachometer.

Cruising Speed Optimization

Recommendations for achieving best fuel economy and performance by maintaining optimal cruising speeds.

Synchronizing Engine Speed

Benefits and procedure for synchronizing twin engines for improved comfort and economy.

Joystick Docking Function

Detailed instructions on using the joystick for precise boat maneuvering during docking.

Engine Stopping and Laying Up

Engine Stopping Procedure

Correct procedure for stopping the engine to prevent damage and ensure proper shutdown.

Cold Weather Precautions

Measures to prevent freezing damage to the cooling and seawater systems in cold conditions.

Laying Up on Land

Specific steps for preparing the boat and drive-unit for storage on land.

Volvo Penta Maintenance Schedule

Daily Maintenance Checks

Routine checks to be performed daily before the first engine start for safety and proper function.

Periodic Maintenance (14 Days)

Maintenance tasks to be performed every 14 days, including belt and battery checks.

Interval Maintenance (100-200 Hours)

Recommended maintenance for intervals of 100-200 hours or annually, including filter changes.

General Engine Maintenance

Engine and Engine Room Inspection

Visual inspection of the engine and engine room for leaks, wear, and loose connections.

Drive Belt Checks and Adjustment

How to check belt tension and condition, and procedures for adjustment and replacement.

Engine Oil and Filter Service

Guidance on checking oil levels, changing engine oil, and replacing oil filters.

Freshwater System Maintenance

Procedures for checking coolant levels and draining the freshwater cooling system.

Seawater System Maintenance

Instructions for cleaning and changing the seawater filter and impeller.

Fuel System Maintenance

Steps for changing the fuel filter and bleeding the fuel system.

Electrical System Maintenance

Safety precautions and procedures for maintaining the boat's electrical system and batteries.

Volvo Penta IPS Drive-Unit Maintenance

Drive-Unit Oil Level Check

Procedure for checking and topping up the drive-unit oil level, ensuring proper lubrication.

Changing Drive-Unit Oil and Filter

Steps for draining the drive-unit oil, replacing the filter, and refilling with new oil.

Drive-Unit Corrosion Protection

Guidance on inspecting and replacing sacrificial anodes to prevent galvanic corrosion.

Propeller Maintenance and Replacement

Propeller Dismantling

Step-by-step instructions for removing propellers from the drive-unit shaft.

Propeller Assembly

Procedures for installing propellers, including tightening nuts and locking rings to specifications.

Boat Storage and Preparation

Winterizing and Inhibiting Procedures

Steps for inhibiting the engine and systems to protect against corrosion during storage.

Preparing Boat for Launching

Checks and procedures required to prepare the boat and engine after storage before launching.

Hull and Drive-Unit Coating

Instructions for maintaining hull antifouling coating and painting the underwater hull.

Emergency Procedures and Troubleshooting

Starting with Auxiliary Batteries

Safe steps for jump-starting the engine using auxiliary batteries.

Emergency Shifting Procedure

Manual method to engage forward gear if the drive-unit cannot be shifted with the control lever.

Drive-Unit Alignment

Manual procedure to align the drive-unit to the straight-forward position.

Fault-Tracing Guide

Table correlating engine symptoms with possible causes and recommended actions.

Diagnostic Function and Warnings

Explains how the diagnostic system monitors, detects, and reports malfunctions.

Fault List Management

How to view, acknowledge, and manage fault codes in the EVC system.

Detailed Fault Register

Engine Speed and Fuel Faults

Explains faults related to engine speed, fuel system water presence, and seawater pressure.

Temperature and Pressure Faults

Covers faults related to air, coolant, and oil temperatures and pressures.

Oil and Filter Faults

Details faults related to engine oil level, pressure, temperature, and filter condition.

Battery and Supply Faults

Addresses faults related to battery voltage, supply fuses, and auxiliary stop signals.

Control System Faults

Explains faults concerning control lever, lever calibration, and the EVC system itself.

Steering System Faults

Covers faults related to the steering system, joystick, and engine RPM limits.

Technical Specifications and Data

Engine General Information

Provides general technical data for the engine, including speeds, volumes, and inclinations.

Drive-Unit Specifications

Details technical specifications for the drive-unit, including oil volumes, grades, and gear ratios.

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