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Volvo Penta IPS 400 User Manual

Volvo Penta IPS 400
124 pages
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OPERATOR’S MANUAL
VOLVO PENTA IPS 350/400/450/500/600

Table of Contents

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Volvo Penta IPS 400 Specifications

General IconGeneral
BrandVolvo Penta
ModelIPS 400
CategoryEngine
LanguageEnglish

Summary

CALIFORNIA Proposition 65 Warning

Safety Information

Safety Information Presentation

Explains how safety information is presented in the manual and on the engine.

General Safety Precautions

Provides a general account of basic safety precautions for boat operation and engine maintenance.

Safety Precautions When Operating the Boat

Your New Boat

Guidance for new boat owners on learning controls and safe operation.

Accidents

Highlights that poor maintenance and lack of safety equipment cause accidents at sea.

Daily Checklist

Recommends a habit of visually checking the engine and compartment before and after operation.

Maneuvering

Advises against sudden course changes and emphasizes propeller safety.

Refueling Safety

Details safety measures during refueling to prevent fire and explosion hazards.

Engine Start Safety

Warns against starting the engine with suspected fuel leaks or in explosive surroundings.

Safety Breaker

Recommends installing and using a safety breaker accessory for enhanced safety.

Carbon Monoxide Poisoning Risk

Safety Precautions for Maintenance and Service

Fire and Explosion Hazards

Covers risks associated with fuel, lubricants, batteries, and electrical components.

Hot Surfaces and Fluids

Chemicals Safety

Cooling System Safety

Lubrication System Safety

Fuel System Safety

Steering System Safety

Electrical System Safety

Introduction

Care of the Environment

Discusses Volvo Penta's commitment to environmental care and responsible operation.

Running-In Procedure

Details the recommended procedure for running in a new engine for the first 10 operating hours.

Fuel and Oils

Advises on using recommended fuel and oils and adhering to change intervals for engine longevity.

Service and Replacement Parts

Stresses the importance of using Volvo Penta original parts and authorized dealers for service.

Environmental Performance

Certified Engines Requirements

Identification Numbers

Presentation

Volvo Penta IPS System Overview

Introduces the Volvo Penta IPS as a new standard in marine propulsion systems.

Maneuvering and Handling

Details the features contributing to the amazing maneuverability of the Volvo Penta IPS drive-units.

Comfort Enhancements

Installation Options

Safety and Quality Features

Environmental Care Features

Engine Technical Description

Engine Monitoring and EVC System

The EVC System Explained

Steering System Functionality

Details how the EVC system controls the steering for smooth and exact operation.

Engine Speed and Gear Shift Control

Explains electronic control of speed and gear shifting via dual function controls.

Multiple Helm Station Capability

Covers the ability to install and transfer control between multiple helm stations.

Engine Synchronization

Explains the benefits and activation of engine speed synchronization for twin-engine setups.

Instrumentation Integration

Describes how instruments connect via a serial communication bus, simplifying wiring.

EVC System Tachometer

Details the mandatory tachometer display for EVC systems, showing operational info, messages, and alarms.

Optional EVC System Display

Explains the EVC system display as a complement or replacement for instruments, offering more data display.

Instrument Display Options

Component Orientation Diagram

Instruments

Instrument Types Overview

Lists and briefly describes common instruments like tachometers, voltmeters, and gauges.

Ignition Lock Operation

Explains the function of the ignition lock and its positions for starting and securing the engine.

Start/Stop Panel

Alarm Display Functions

Battery and Coolant Temperature Alarms

Coolant Level and General Warning Indicators

EVC Control Panel Functions

Docking Station Panel Operation

EVC System Tachometer

Using the EVC Tachometer

Guides on navigating the EVC tachometer display, including startup and menu access.

Tachometer Menu Structure

Outlines the main menu options available on the EVC tachometer, such as Speed, Water Temp, and Trip.

Trip Menu Functions

Gauges Menu Functions

Settings Menu Functions

Depth Alarm Functions

Select Units and Language

Fuel Tank Calibration

Speed Factor Adjustment

Information Messages and Fault Handling

EVC System Display

Display Function Structure

Outlines the structure and operation of the EVC system display, controlled by front panel buttons.

Display Mode: Engine

Connection Fault Indicator

Display Contrast Settings

Configuration Menu Navigation

Display Mode: System Information

Information Message and Alarm Handling

Display Mode: Multi

Display Mode: Trip

Display Mode: Graph

Controls

Electronic Lever Control Operation

Explains the electronic lever control for shift functions and engine speed adjustment.

Disengaging Shift Function

Details the procedure to disengage the shift function, allowing the lever to control only engine speed.

Friction Brake Adjustment

Starting the Engine

Pre-Start Checks and Preparation

Lists essential visual checks and preparations before starting the engine, including fuel and oil levels.

General Starting Information

Explains engine pre-heating and how cold starting is managed by the engine control unit.

Starting Method

Operation

Reading Instruments

Guides on reading and interpreting various engine instruments like tachometer, oil pressure, and coolant temperature.

Acknowledging Alarms and Messages

Cruising Speed Recommendations

Synchronizing Engine Speed

Changing Helm Station

Shifting Between Forward and Reverse

Steering System Operation

Steering with Control Levers

Auto Pilot Operation

Running Aground Procedure

Docking with Joystick

Enabling Boost Mode

Disabling Boost Mode

Maneuvering with Joystick

Joystick Maneuvering Examples

Calibrating Joystick Function

Stopping the Engine

Engine Stopping Procedure

Details the correct procedure for stopping the engine, including warm-up and key usage.

Auxiliary Engine Stop

Explains how to use the auxiliary stop function if the normal stopping procedure fails.

Post-Stop Engine Checks

Lists important checks to perform after stopping the engine, such as inspecting for leaks.

Laying Up Procedure

Provides guidance on engine care when the boat is not in use for extended periods.

Cold Weather Precautions

Laying Up on Land

Maintenance Schedule

General Maintenance Information

Provides general advice on maintaining the engine for reliability and environmental performance.

Warranty Inspection Requirements

Outlines the mandatory first service inspection by an authorized Volvo Penta workshop.

Extended Protection Program

Explains Volvo Penta's Extended Protection option for marine diesel engines.

Maintenance

General Engine Inspection

Emphasizes a visual inspection of the engine and room to detect abnormalities and prevent issues.

Air Filter Replacement

Crankcase Ventilation Filter Replacement

Drive Belt Checking and Adjustment

Compressor Oil Checking and Change

Engine Lubrication System

Oil Change Volume

Refers to Technical Data for correct oil volume specifications for engine lubrication.

Checking and Topping Up Oil Level

Details the procedure for checking and topping up engine oil, emphasizing correct timing and level.

Changing Engine Oil

Changing Oil Filter and Bypass Filter

Freshwater System

Checking Coolant Level

Explains how to check the coolant level and add coolant if necessary, with safety warnings.

Draining Fresh Water System

Details the procedure for draining the engine's fresh water cooling system.

Seawater System

Impeller Checking and Changing

Covers the process of inspecting and replacing the seawater pump impeller for cooling system function.

Cleaning Seawater Filter

Draining Seawater System

Sacrificial Anode Checking and Changing

Seawater System Cleaning and Inhibiting

Fuel System

Changing Fuel Filter

Details the procedure for replacing the fuel filter, including safety warnings and bleeding the system.

Bleeding the Fuel System

Draining Fuel Filter (Water)

Draining Fuel Pre-Filter

Fuel Pre-filter Insert Replacement

Electrical System

Main Switch Operation

Explains the function and proper use of the main electrical switch to prevent damage.

Fuse Usage and Reset

Describes the automatic circuit breakers (fuses) for the engine and drive-unit and how to reset them.

EVC System Protection

Notes that the EVC system is protected by engine circuit breakers and advises investigating overloads.

Electrical Connections Check

Battery Maintenance

Battery Charging Procedures

Electrical Installations and Grounding

Volvo Penta IPS Drive-Unit

Drive-Unit Oil Level Check

Provides instructions for checking the drive-unit oil level, emphasizing proper shutdown time and avoiding overfilling.

Changing Drive-Unit Oil and Filter

Details the procedure for changing the drive-unit oil and filter, including refill quantities and gasket replacement.

Corrosion Protection Checks

Propellers

Propeller Dismantling

Details the steps for removing propellers from the drive-unit, including using special tools.

Propeller Assembly

Laying Up/Launching

Inhibiting Procedure

Outlines the steps for inhibiting the engine and transmission to prevent damage during storage.

Bringing Boat Out of Storage

Repairing Drive-Unit Antifouling Coating

Painting the Underwater Hull

In Case of Emergency

Starting with Auxiliary Batteries

Provides instructions for jump-starting the engine using auxiliary batteries, with safety warnings.

Emergency Shifting Procedure

Drive-Unit Alignment Procedure

Fault Tracing Guide

Diagnostic Function Overview

Malfunction Messages: Steering System

Limited Steering Warning

No Steering Wheel Response Warning

No Gear/Throttle and Steering Warning

Malfunction Message: Engine and EVC System

Faults List Management

Fault Register

Engine Speed Faults

Lists faults related to engine speed sensor, explaining causes, reactions, and actions.

Fuel System Faults

Covers faults related to fuel pressure, temperature, and water in fuel, with troubleshooting steps.

Seawater Pressure Faults

Details faults related to low seawater pressure, explaining causes and required maintenance checks.

Temperature and Coolant Faults

Fuel and Oil Pressure/Level Faults

Oil Temperature and Filter Faults

Battery and Supply Faults

Supply Fuse and Control Faults

System Failure and Joystick/Steering Faults

Steering System Faults

Technical Data

Engine Specifications

Provides general engine data including model, power, speeds, volumes, and inclination limits.

Recommended Engine Oil

Fuel Specification Requirements

Drive-Unit Specifications

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