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Volvo Penta IPS User Manual

Volvo Penta IPS
140 pages
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OPERATOR’S MANUAL
Volvo Penta IPS

Table of Contents

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Volvo Penta IPS Specifications

General IconGeneral
Fuel TypeDiesel
Fuel SystemCommon rail direct injection
TypeInboard
DriveIPS (Inboard Performance System)
SteeringElectronic steering
ShiftingElectronic
Cylinders6 or 8
Cooling SystemFreshwater cooling
Emissions ComplianceIMO Tier II

Summary

Foreword

Safety Information

Safety Symbols and Warnings

Explains the meaning and priority of safety symbols used in the manual.

Your New Boat

Advice for new boat owners on learning engine and boat handling.

Manoeuvring

Guidance on safe boat handling, avoiding sudden movements and propeller risks.

Carbon Monoxide Poisoning

Information on the risks of carbon monoxide and how to mitigate them.

Preparations for Work

Knowledge and Procedures

Importance of understanding the manual and seeking dealer assistance.

Fire and Explosion Precautions

Safety measures related to fuel, oil, batteries, and electrical systems.

Introduction to Volvo Penta Engines

Warranty Information

Details on engine warranty coverage and owner responsibilities.

Environmental Care

Volvo Penta's commitment to environmental protection and user advice.

Service and Spare Parts

Information on maintaining the engine and using approved parts.

Instruments and Controls

Ignition Lock System

Description of the ignition lock positions and starting procedures.

Information Panel

Overview of the information panel, its displays, and settings.

Gauges Overview

Explanation of various gauges like fuel, voltage, temperature, and oil pressure.

4" Display Operation

Instructions for navigating and using the 4-inch display.

7" Display Operation

Guide to operating the 7-inch screen, including pop-up functions.

Optional Features

Low Speed Function

How to engage and disengage the low speed function for hydraulic transmissions.

Sport Fishing Mode

Description of the sport fishing function for enhanced maneuverability.

Joystick Driving

Using the joystick for boat control in conjunction with autopilot.

Autopilot System

Information on autopilot setup, navigation patterns, and course setting.

Starting the Engine

Before Starting Checks

Pre-start checks including oil, coolant, fuel, and main switches.

Starting Procedure

Step-by-step guide for starting the engine using ignition or starter button.

Operation Guide

Reading Instruments and Alarms

How to monitor engine status and respond to alarms.

Manoeuvring Techniques

Proper procedures for shifting gears and manoeuvring the boat.

Helm Station Management

Changing, activating, and locking helm stations for multi-station control.

Engine Shutdown Procedures

Stopping the Engine Safely

Methods for stopping the engine using key or stop button.

After Engine Shutdown Tasks

Post-shutdown checks including leak inspection and maintenance logging.

Fault Handling

Alarm Handling and Messages

Understanding engine and EVC system warnings and fault messages.

Fault Tracing and Causes

Table of symptoms and possible causes of engine malfunctions.

Fault Code Register

Interpreting System Messages

Detailed descriptions of system messages and suggested actions.

Troubleshooting Specific Systems

Guidance for diagnosing faults in engine, fuel, transmission, and steering.

In Case of Emergency

Starting with Auxiliary Batteries

Procedure for starting the engine using auxiliary batteries safely.

Emergency Steering Procedures

Methods for steering the boat in case of primary steering system failure.

Maintenance Schedule

First Service Inspection (FSI)

Tasks and intervals for the initial service inspection.

Special Interval Service (S1, S2, S3)

Scheduled maintenance tasks at specific hour or time intervals.

General Maintenance Procedures

Engine General Inspection

Visual checks of the engine and engine bay for leaks and wear.

Drive Belt Maintenance

Instructions for checking and changing drive belts.

Engine Oil Change

Procedure for changing engine oil and filters.

Fuel System Maintenance

Tasks related to fuel filters, bleeding, and water separators.

Freshwater System Care

Information on coolant, mixing, checking levels, and system flushing.

Seawater System Maintenance

Procedures for draining, checking anodes, and cleaning filters.

Electrical System

Battery Maintenance and Charging

Guidelines for battery care, connecting/disconnecting, and charging.

Electrical Installations

Best practices for boat electrical systems to prevent corrosion.

Electrical Welding Safety

Precautions and procedures for electrical welding near the engine.

Drive Unit Maintenance

Transmission Lubricant Check

Procedure for checking and topping up transmission oil level.

Transmission Oil Change

Steps for changing transmission oil and filter.

Corrosion Protection

Checking and replacing sacrificial anodes for corrosion prevention.

Propeller Service

Propeller Disassembly

Instructions for safely removing the propeller.

Propeller Assembly

Steps for installing propellers, including torque specifications.

Storage Procedures

Short Term Storage

Guidelines for storing the boat for shorter periods.

Long Term Storage Checklist

Comprehensive checklist for long-term engine and boat preservation.

Bringing Out of Storage

Tasks required to prepare the boat and engine after storage.

Calibration and Settings

Settings Menu Navigation

How to access and navigate through the system settings.

My View Customization

Personalizing displayed information in the 'My View' screen.

Depth Alarm Setup

Setting the depth alarm level and offset for the echo sounder.

Display Contrast and Backlighting

Adjusting screen contrast and panel backlighting for optimal viewing.

Units and Language Settings

Configuring display units (metric/imperial) and language.

Fuel Tank Calibration

Methods for calibrating the fuel level sensor for accurate readings.

Joystick Calibration

Procedure for calibrating the joystick if movements are not corresponding.

Technical Data

Engine Specifications

Technical details for IPS 900 and IPS 1050 engine models.

Lubrication System Specifications

Oil capacity, pressure, quality, and viscosity recommendations.

Cooling System Details

Coolant capacity, types, and water quality requirements.

Identification Numbers

Location and importance of engine and propulsion unit identification plates.

Declaration of Conformity

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