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Volvo D20 - Engine Assembly

Volvo D20
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M
11
+
I
I '
5235
1
]l
lO3
Group
21
Reconditioning
engine
Cylinder
head, instaJling
Install
new
cylinder head gasket
OBEN
facing up.
Position cylinder head
H5
H6
First set camshaft so
that
number
1
cylinder
is at injec-
tian (both cam
lobes sh au Id
point
diagonally
up-
wards).
Prevent camshaft
from
moving
with
stop
5190.
Importent!
Camshaft
must
be locked otherwise
valves
may
strike pistans.
Cylinder head
bolts
Twa types
of
cylinder
head balts are in use.
Early type balts have M
11
threads. These balts can be
reused
with
new
washers. Fit washers
with
cup shape
facing up.
late
type balts have M
12
threads along entire length.
These balts
must
not
be reused. Washers may
however be reused.
Hl
Install cylinder hoad
bolts
lubricate
threads and sliding surface
of
washers.
Place balts in hales
without
guide pins.
Remove
guide
pins. Use tool 5235.
Install remaining balts.
57

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