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Wacker Neuson BPU 2540A User Manual

Wacker Neuson BPU 2540A
40 pages
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Operator´s Manual
Vibratory plate
BPU
2540A, 3050A, 3750Ats
0203079en 005
10.2010
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Wacker Neuson BPU 2540A Specifications

General IconGeneral
Frequency90 Hz
Centrifugal Force5, 620 lb
Working Width400 mm
Operating weight145 kg
EngineHonda GX160
Fuel TypeGasoline
Vibration Frequency90 Hz
Amplitude0.5 mm
Fuel Tank Capacity3.1 L

Summary

1 Foreword

Introduction to the Operator's Manual

Introduction to the operator's manual and its importance for safe operation.

2 Safety

2.1 Principle

Discusses state of the art, proper use, and structural modifications for safety.

Requirements for operation

Lists prerequisites for safe operation of the machine.

Operation and Supervision

Covers operation, supervision, and general operational guidelines.

Maintenance and Malfunctions

Highlights maintenance importance and actions for malfunctions.

Checking for signs of damage

Procedure for inspecting the machine for damage before and during operation.

Operator Qualifications

Details on personnel qualifications required for safe machine operation.

Operational Risks and Responsibilities

Addresses incorrect operation, company responsibilities, and work recommendations.

Exclusion of liability

Details cases where the manufacturer will refuse liability for damage or injuries.

Manual and Regulation Compliance

Importance of the operator's manual and country-specific safety regulations.

Controls and Cleaning

Guidance on operator controls and safe cleaning procedures for the machine.

Protective gear

Guidelines on appropriate work clothing and personal protective equipment (PPE).

Transport Safety

Instructions for switching off the machine and securing it for transport.

Lifting and Loading

Safe procedures for lifting and loading the machine onto a transport vehicle.

Transport vehicle and procedures

Guidelines for suitable transport vehicles and securing the machine.

Restarting and Operating Safety

Procedures for restarting and general operating safety, including explosive environments.

Work Environment Safety

Familiarization with work environment and safety in the work area.

Operation and Stability

Guidance on starting, vertical stability, operator position, and danger zones.

Caution with movable parts

Warning about keeping clear of moving machine parts to prevent serious injury.

Switching off and Storage

Procedures for switching off the machine and selecting a storage location.

Operational Hazards

Addresses starter sprays, vibrations, belt guards, falling, and ground capacity.

Avoiding Crushing and Compacting on Slopes

Safety measures to avoid crushing and guidelines for compacting on slopes.

Tilt Limits and Vibration Effects

Limits on tilt position and considerations for vibration effects on buildings.

Combustion Engine Safety

Checking for engine damage, dangers during operation, and fire prevention.

Refueling Safety

Precautions for safe refueling, including ventilation and avoiding spills.

Operational Environment and Hazards

Safety in closed rooms, caution with hot parts, and shutting off the fuel tap.

Engine Cleaning

Guidelines for cleaning the engine safely, avoiding solvents.

EPA Engine and Exhaust Fumes

Notes on EPA engines and health hazards due to exhaust fumes.

Hydraulic Oil Safety

Handling hydraulic oil safely to avoid health hazards and contamination.

Maintenance and Engine Shut-off

Procedures for maintenance work and switching off the engine.

Assembling Safety Devices

Procedures for reassembling and checking safety devices after maintenance.

Handling Operating Fluids Safely

Guidelines for safely handling fuels, oils, greases, and coolants.

Safety and Information Labels

Importance of safety labels, their legibility, and replacement.

3 Technical data

Machine Specifications

Provides technical specifications for the machine, including dimensions, weight, and performance data.

Drive Motor Specifications

Details on the drive motor, including type, displacement, fuel, and oil requirements.

Exciter Specifications

Technical details regarding the exciter, including vibrations, force, and oil.

Hydraulic System Specifications

Technical details for the hydraulic system, including oil specification and quantity.

DESCRIPTION

Description of function

Explains the working principle of the vibratory plate, including components and operation.

TRANSPORT TO WORK SITE, RECOMMENDATIONS ON COMPACTION

Transport to work site

Guidelines for safely transporting the vibratory plate to the work site.

Recommendations on compaction

Advice on compaction based on ground conditions and slopes.

OPERATION

Engine Check Before Starting

Checks required for the engine, air cleaner, and fuel before starting operation.

Starting the Engine

Step-by-step instructions for starting the vibratory plate's engine.

Operating the Engine

Procedure for operating the engine after starting, including choke and throttle adjustments.

Forward and Reverse Motion Control

How to control the machine's direction and speed using the operating levers.

Stopping the Engine

Instructions for safely stopping the engine under normal and emergency conditions.

MAINTENANCE

Maintenance Schedule

Overview of maintenance jobs and their recommended intervals.

Engine Oil Maintenance

Procedures for checking and changing the engine oil, including disposal advice.

Hydraulic Control Maintenance

Checking and filling the hydraulic fluid for the control system.

Exciter Maintenance

Procedures for checking and changing exciter oil and maintaining the V-belt.

Fuel Strainer and Spark Plug

Cleaning the fuel strainer cup and servicing the spark plug.

Carburettor Adjustment

Steps for adjusting the carburettor for optimal engine performance.

Air Filter Service

Instructions for cleaning and replacing the air filter elements.

FAULTS

Troubleshooting Speed Issues

Diagnosing and fixing issues with reverse and forward speed.

Troubleshooting Starting and Oil Issues

Diagnosing and fixing issues with no advance, hydraulic oil loss, and engine start.

4 Emission control systems information and warranty

5 Glossary

Use of Oxygenated Fuels

Information on approved percentages of oxygenates (ethanol, methanol) in fuels.

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