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Wacker Neuson BS 50 User Manual

Wacker Neuson BS 50
156 pages
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5000114549 11 0411
5000114549
Repair Manual
Rammer
BS 50 / BS 60 / BS 70
BS 500 / BS 600 / BS 700
BS 65 / BS 650
DS 70 / DS 720
EN

Table of Contents

Questions and Answers:

Wacker Neuson BS 50 Specifications

General IconGeneral
BrandWacker Neuson
ModelBS 50
CategoryPower Tool
LanguageEnglish

Summary

Foreword

Machines Covered in this Manual

Lists the specific rammer models covered in this repair manual.

Machine Documentation

Provides information on how to obtain operator's manuals and parts books.

Safety Information

Signal Words Used in this Manual

Explains the meaning of DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words.

Machine Description and Intended Use

Describes the rammer's components, intended use, and examples of misuse.

Safety Guidelines for Operating the Machine

Outlines operator qualifications, training, and personal protective equipment requirements.

Operator Safety while Using Internal Combustion Engines

Details safety precautions for operating engines, including refueling safety.

Service Safety

Provides guidelines for safe maintenance and repair procedures, including PPE.

Service and Repair Safety

Covers general safety procedures for performing service and repairs on the machine.

Tools

Recommended Special Tools

Lists specialized tools required for specific repair procedures.

Recommended Repair Tools

Lists general tools and equipment needed for common repair tasks.

Maintenance Schedules

Periodic Maintenance Schedule (BS 50/60/70-2, BS 65)

Defines routine maintenance tasks and their frequency for specific models.

Periodic Maintenance Schedule (BS 500/600/700/650)

Outlines scheduled maintenance for BS 500, 600, 700, and 650 models.

Periodic Maintenance Schedule (BS 50/60/70-2i)

Details routine maintenance for BS 50/60/70-2i models.

Periodic Maintenance Schedule (BS 500/600/700-oi)

Specifies periodic maintenance tasks for BS 500/600/700-oi models.

Periodic Maintenance Schedule (DS 70)

Provides a maintenance schedule for the DS 70 model.

Periodic Maintenance Schedule (DS 720)

Outlines the maintenance schedule for the DS 720 model.

Engine and Upper Machine Components

Removing the Silencing Cover

Step-by-step instructions for removing the engine's silencing cover.

Replacing the Throttle Control (2-stroke models, 2010 and later)

Procedure for replacing the throttle control on 2-stroke models from 2010 onwards.

Replacing the Throttle Control (2010 4-stroke models)

Instructions for replacing the throttle control on 4-stroke models from 2010.

Throttle Control (pre-2010 models)

Details on adjusting and replacing the throttle control for older models.

Replacing the Stop Switch (2-stroke models, 2010 and later)

Procedure for replacing the stop switch on 2-stroke models (2010+).

Replacing the Stop Switch (4-stroke models, 2010 and later)

Instructions for replacing the stop switch on 4-stroke models (2010+).

Replacing the Guide Handle (2-stroke models, 2010 and later)

Procedure for replacing the guide handle on 2-stroke models (2010+).

Replacing the Guide Handle (4-stroke models, 2010 and later)

Instructions for replacing the guide handle on 4-stroke models (2010+).

Replacing the Guide Handle (pre-2010 models)

Procedure for replacing the guide handle on pre-2010 models.

Shock Mounts

Details on inspecting, replacing, and torquing shock mounts.

Tillotson Carburetor (BS 500/600/700/650 only)

Instructions for adjusting and removing the Tillotson carburetor.

Fuel Lines (BS 50/60/70-2, BS 65)

Procedure for disconnecting and reconnecting fuel lines for specific models.

Fuel Tank (BS Models)

Steps for removing and servicing the fuel tank on BS models.

Fuel Tank (DS Models)

Procedure for removing and servicing the fuel tank on DS models.

Fuel Tank Cap

Instructions for disassembling and reassembling the fuel tank cap.

Muffler (pre-2009 BS Models)

Procedure for removing, cleaning, and reinstalling the muffler on older BS models.

Engine Cooling Fins

Guidance on cleaning engine cooling fins to prevent overheating.

Muffler (DS Models)

Instructions for removing, cleaning, and reinstalling the muffler on DS models.

Replacing the Walbro Carburetor (auto-release choke models)

Procedure for replacing the Walbro carburetor on auto-release choke models.

Replacing the WM 80 Engine (2010 and later models)

Steps for removing and installing the WM 80 engine on 2010+ models.

Removing Walbro Carburetor (standard choke models)

Procedure for removing the Walbro carburetor on standard choke models.

Replacing the WM 80 Engine (pre-2010 models)

Instructions for removing and installing the WM 80 engine on pre-2010 models.

Replacing the Carburetor (WM 100 Engines)

Procedure for replacing the carburetor on WM 100 engines.

Replacing the WM 100 Engine

Steps for removing and installing the WM 100 engine.

Removing the WM 90 Engine

Procedure for removing the WM 90 engine from the machine.

Engine (DS Models)

Instructions for removing and installing the engine on DS models.

Clutch (2- and 4-stroke models)

Procedure for removing and installing the clutch on 2- and 4-stroke models.

Clutch (DS 720 only)

Specific instructions for removing and installing the clutch on DS 720 models.

Clutch (DS 70 only)

Procedure for removing and installing the clutch on DS 70 models.

Ramming System

Bellows

Instructions for removing and installing the bellows assembly.

Replacing the Ramming Shoe

Procedure for removing and installing the ramming shoe.

Spring System Cover Removal and Installation

Detailed steps for safe removal and installation of the spring system cover.

Spring System

Procedure for disassembling and assembling the spring system.

Inspecting the Spring System

Guidelines for inspecting spring system components for wear and damage.

Protective Pipe

Instructions for removing and reinstalling the protective pipe.

Ramming System Lubrication (BS 500/600/700/650, DS 720)

Procedures for checking and changing ramming system oil for specific models.

Ramming System Lubrication (BS 50/60/70, BS 65, DS 70)

Guidance on checking and adding oil to the ramming system for specific models.

Crankcase

Crank Gear and Connecting Rod

Procedure for removing and assembling the crank gear and connecting rod.

Crank Gear, Connecting Rod, and Adjuster Assembly (BS 650/65 only)

Detailed steps for removing and assembling components for BS 650/65 models.

Clutch Drum

Procedure for removing and assembling the clutch drum.

Oil Injection (if equipped)

Testing the Float Switch (2010 and later models)

Procedure to test the float switch functionality on 2010+ models.

Replacing the Float Switch (2010 and later models)

Steps for replacing the float switch on 2010+ models.

Float Switch Testing and Replacement (pre-2010 models)

Procedure for testing and replacing the float switch on pre-2010 models.

Oil Line Check Valve

Guidance on testing and priming the oil line check valve.

Testing/Replacing the Oil Pump

Procedure for testing and replacing the oil pump assembly.

Low Oil Shutdown (if equipped)

Testing the Low Oil Unit

Procedure for testing the functionality of the low oil shutdown unit.

Troubleshooting

Engine Hard to Start

Diagnoses and remedies for engine starting problems.

Engine Does Not Start

Troubleshooting steps for when the engine fails to start.

Engine Does Not Accelerate or Runs Poorly

Solutions for engine acceleration issues or poor running conditions.

Engine Overheats

Identifies causes and solutions for engine overheating.

Rammer Does Not Tamp

Troubleshooting steps when the rammer fails to compact soil.

Rammer Jumps Erratically

Diagnoses and remedies for erratic rammer operation.

Technical Data

BS 50-2

Technical specifications for the BS 50-2 rammer model.

BS 50-4

Technical specifications for the BS 50-4 rammer model.

BS 500

Technical specifications for the BS 500 rammer model.

BS 500S

Technical specifications for the BS 500S rammer model.

BS 50-2i

Technical specifications for the BS 50-2i rammer model.

BS 500-oi

Technical specifications for the BS 500-oi rammer model.

BS 60/70-2

Technical specifications for the BS 60/70-2 rammer models.

BS 60-4

Technical specifications for the BS 60-4 rammer models.

BS 600/700

Technical specifications for the BS 600/700 rammer models.

BS 600S

Technical specifications for the BS 600S rammer model.

BS 60/70-2i

Technical specifications for the BS 60/70-2i rammer models.

BS 600/700-oi

Technical specifications for the BS 600/700-oi rammer models.

BS 600/700 High Altitude

Technical specifications for BS 600/700 models at high altitudes.

BS 65-V

Technical specifications for the BS 65-V rammer model.

BS 650

Technical specifications for the BS 650 rammer model.

DS 70

Technical specifications for the DS 70 rammer model.

DS 720

Technical specifications for the DS 720 rammer model.

Torque Values

Metric Fasteners (DIN)

Torque specifications for metric fasteners based on size and hardness.

Inch Fasteners (SAE)

Torque specifications for inch (SAE) fasteners based on size.

Threadlockers and Sealants

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