Disassembly/Assembly Procedures GP Repair
wc_tx000549gb.fm 114
7.7 Replacing the Stator
See Graphic: wc_gr003138
Removal:
7.7.1 Disconnect the spark plug.
7.7.2 Remove the two screws (a) that secure the end cover and remove the
end cover from the generator.
7.7.3 Disconnect the wires (b) from the terminal strip, the ground wire (c),
and the harness connector (d). On GP 2500A models, disconnect the
generator plug.
7.7.4 Remove the screw (e) that secures the brush holder and remove the
brush holder.
7.7.5 Remove the screw (f) that secures the ground strap and the generator
mounting leg to the shock mount bracket. Also remove the screw (g)
that secures the other generator mounting leg and the muffler to the
shock mount bracket.
7.7.6 Remove the four long screws (h) that secure the stator cover to the
engine and pull the stator (i) off the rotor.
Installation:
7.7.7 Position the stator (i) on the rotor and secure the stator to the rotor with
four long screws (h).
7.7.8 Install the ground strap, and generator mounting leg to the shock
mount bracket with screw (f). Also install the generator mounting leg
and muffler to the shock mount bracket with screw (g).
7.7.9 Install the brush holder with screw (e).
7.7.10 Connect the wires (b) to the terminal strip, the ground wire (c), and the
harness connector (d). On GP 2500A models, connect the generator
plug.
7.7.11 Install the end cover with screws (a).
7.7.12 Reconnect the spark plug.
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