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Waeco ASC5500G RPA User Manual

Waeco ASC5500G RPA
340 pages
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AirConServiceCenter
ASC5500G RPA
DE 3 Klima-Service-Station
Bedienungsanleitung
EN 70 Air conditioning service unit
Operating manual
ES 135 Estación de mantenimiento de aire acondicionado
Instrucciones de uso
FR 203 Poste de service climatisation
Notice d'utilisation
RU 270 Станция по обслуживанию кондиционеров
Инструкция по эксплуатации

Table of Contents

Questions and Answers:

Waeco ASC5500G RPA Specifications

General IconGeneral
BrandWaeco
ModelASC5500G RPA
CategoryService Equipment
LanguageEnglish

Summary

About the Operating Manual

Hotline Support

Contact information for additional support regarding the AirCon Service Centre.

Explanation of Symbols

Details the various symbols used throughout the manual for clarity and safety.

Safety Information

General Safety Instructions

Provides essential guidelines for the safe operation and handling of the AirCon Service Centre.

Operating the Unit Safely

Outlines procedures and precautions for safe operation of the air conditioning service unit.

Handling Refrigerant Safely

Details critical safety measures for handling refrigerants, including personal protection and environmental considerations.

Operational Measures

Specifies operational protocols and training requirements for personnel using the service unit.

On-Unit Warnings

Highlights important warnings and symbols displayed on the AirCon Service Centre unit itself.

Safety Devices

Describes the built-in safety mechanisms designed to protect the unit and users during operation.

Scope of Delivery

Accessories and Proper Use

Available Accessories

Lists available accessories for the AirCon Service Center that are not included in the scope of delivery.

Intended and Commercial Use

Defines the intended purpose and commercial use of the ASC5500G RPA AirCon Service Center.

Overview of the AirCon Service Center

Front View

Provides a detailed view and identification of the components on the front panel of the unit.

Rear and Side View

Illustrates and labels the components located on the rear and side panels of the unit.

Initial Start-Up Procedures

Internal Leak Inspection Procedure

Details the daily procedure for performing an internal leak test on the unit.

Setting Up and Switching On

Guides the user through the physical setup and initial power-on sequence of the AirCon Service Center.

Standby Menu Explanation

Explains the information displayed on the standby menu, including quantities and settings.

Language Selection

Provides steps to change the operating language of the AirCon Service Center.

Font Setting

Details the procedure for selecting and changing the font displayed on the unit.

Buzzer Volume Adjustment

Instructs on how to adjust the volume of the audible alerts emitted by the unit.

Entering Company Data

Explains how to input company-specific information that will be printed on service reports.

Entering Date and Time

Guides on setting the correct date and time for accurate logging and reporting.

Editing Default Values

Allows modification of preset operational parameters for various service tasks.

Inserting Oil and UV Additive Containers

Details the process of correctly placing the oil and UV additive containers within the unit.

Entering Container Size

Explains how to input the size of the oil and UV additive containers for accurate measurement.

Analysing Refrigerant

Describes the process of analyzing refrigerant purity before draining or filling.

Refrigerant Analysis Passed

Information displayed when the refrigerant analysis is successful.

Refrigerant Analysis Failed

Details the steps to take when the refrigerant analysis fails, including retry options and troubleshooting.

Verifying the Analysis Unit

Outlines the procedure to test the functionality of the refrigerant analysis unit using fresh refrigerant.

Filling the Internal Refrigerant Container

Guides the user on how to fill the unit's internal refrigerant reservoir.

Operation Procedures

Short Selection Mode

Initiates a fully automatic service sequence, requiring only the vehicle's filling quantity.

User Code Management

Enables protection of the unit against unauthorized access via personal user codes.

Creating User Codes

Details the process of setting up and managing user accounts and administrator codes.

Entering User Codes

Explains how to enter the user code to enable the station after it has been switched on.

Creating a Personal Database

Allows users to store up to 100 customer-specific vehicle details and filling quantities.

Transferring Data to USB

Describes how to save service data and reports onto a USB stick.

Yearly Data Transfer

Instructions for transferring annual data to a USB stick when the year changes.

Manual Report Transfer

Allows manual transfer of monthly or annual service reports to a USB stick.

Displaying Refrigerant Consumption

Explains how to view and print data on refrigerant filled and extracted, either annually or monthly.

Free Selection Mode

Enables step-by-step performance of individual air conditioning servicing procedures.

Recovery Phase

Details the process of recycling refrigerant, including setting waiting times for pressure increase.

Vacuum Process

Guides through evacuating the system and performing a leak test, including setting vacuum times.

Filling Process

Covers the steps for filling the system with oil, UV additive, and refrigerant.

Selecting Connections

Instructs on selecting the correct connection types (HP/LP) based on the vehicle's AC system.

Post-Service Procedures

Describes post-service procedures, including disconnecting hoses and securing connections.

Flushing the Air Conditioning System

Details the procedure for flushing the AC system, suitable for replacing oil or removing residues.

Service Tasks and Maintenance

Leak Test Procedure

Explains how to perform an additional leak test using an electric leak detector.

Calibrating Oil Scales

Details the regular calibration process for the unit's scales to ensure accurate oil and additive measurement.

Changing the Dryer Filter

Provides step-by-step instructions for replacing the dryer filter, including safety precautions.

Filter Maintenance and Code Entry

Explains how to reset service messages and counters after filter maintenance.

Filter Code Entry

Details the procedure for entering a special code to reset the filter counter.

Post-Filter Change Leak Test

Instructs to perform a leak test after changing the filter.

Calibrating the Pressure Transducer

Guides on calibrating the pressure transducer for accurate pressure measurements.

Changing Vacuum Pump Oil

Provides instructions for safely changing the oil in the vacuum pump, including safety warnings.

Meter Readings

Explains how to access and interpret various meter readings saved by the unit.

Correcting Filling Quantity for Hoses

Details how to adjust filling quantities based on the length of service hoses used.

Updating Software via USB

Guides on updating the unit's software and database using a USB stick.

Replacing Printer Paper

Provides instructions on how to replace the printer paper roll in the unit.

Changing Drained Oil Receptacle

Details the procedure for replacing the drained oil receptacle, including maintenance intervals.

Cleaning and General Maintenance

Outlines general cleaning procedures and checks for hoses and couplings.

Disposal Procedures

Disposing of Used Fluids

Provides guidance on the proper and environmentally responsible disposal of hazardous used fluids.

Disposing of Packaging Material

Instructs on how to dispose of cardboard and plastic packaging materials.

Scrapping the Old Unit

Details the process for environmentally responsible disposal of the old AirCon Service Center unit.

Troubleshooting Guide

Technical Data Specifications

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