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WAGO 750-872/020-000 User Manual

WAGO 750-872/020-000
290 pages
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Modular I/O-System
Programmable Fieldbus
Controller for Telecontrol
Applications
750-872/020-000
Manual
Technical description,
installation and
configuration
Version 1.0.0

Table of Contents

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WAGO 750-872/020-000 Specifications

General IconGeneral
ManufacturerWAGO
Series750
Item Number750-872/020-000
FieldbusEthernet
ProgrammingIEC 61131-3
Supply Voltage24 V DC
Current Consumption500 mA
Operating Temperature0 … +55 °C
Bus SystemEthernet
Data Transfer Rate10/100 Mbit/s
Power Consumption12 W
Protection ClassIP20
Connection TechnologyCAGE CLAMP®
Number of I/O Modules64
Relative Humidity95% (non-condensing)
Temperature Range+55 °C

Summary

Modular I/O-System 750

Programmable Fieldbus Controller for Telecontrol Applications

Describes the controller's purpose and application in telecontrol systems.

Manual: Technical Description, Installation and Configuration

Outlines the manual's content, covering technical details, installation, and configuration.

1 Important Notes

1.1 Legal Principles

Covers copyright, personnel qualification, and conforming use of the WAGO-I/O-SYSTEM 750.

1.4 Safety Information

Provides critical safety instructions for device handling, installation, and operation.

1.8 Important Comments for Starting up

Highlights essential notes and considerations for initial device setup and operation.

2 The WAGO-I/O-SYSTEM 750

2.1 System Description

Provides an overview of the modular I/O system and its components.

2.2 Technical Data

Details mechanical, electrical, and environmental specifications of the system.

2.6 Mechanical Setup

Details physical installation requirements and assembly procedures for system components.

2.7 Power Supply

Covers system and field power supply requirements and configurations.

2.8 Grounding

Explains essential grounding procedures for the system's safety and integrity.

2.9 Shielding (Screening)

Explains the importance of shielding for signal integrity and electromagnetic interference reduction.

3 Fieldbus Controller 750-872/020-000

3.1 Fieldbus Controller 750-872/020-000

Introduces the specific controller model, its capabilities, and features.

3.1.1 Description

Details the controller's functions, programming tools (WAGO-I/O-PRO CAA), and supported protocols.

3.1.3 Hardware

Describes the physical components and interfaces of the controller.

3.1.3.6 Operating Mode Switch

Explains the function of the mode selection switch (Run, Stop, Reset) on the controller.

3.1.4 Operating System

Covers the controller's startup process and program execution cycles.

3.1.4.1 Start-up

Details the controller's initialization sequence upon power-up or hardware reset.

3.1.6 Data Exchange

Explains how data is transferred between the controller, modules, and network.

3.1.6.2 Addressing

Details how I/O modules and controller variables are addressed within the system.

3.1.6.2.2 Address Range

Lists the memory address partitions for different data types and protocols.

3.1.7 Starting up a Fieldbus Node

Step-by-step guide for initial fieldbus node configuration and startup.

3.1.7.1 Variation 1: Start up with the WAGO Ethernet Settings

Procedure for IP assignment using WAGO Ethernet Settings for node startup.

3.1.7.2 Variation 2:Starting up with the WAGO BootP Server

Procedure for IP assignment using the WAGO BootP server for node startup.

3.1.8 Programming the PFC with WAGO-I/O-PRO CAA

Using WAGO-I/O-PRO CAA for controller programming and configuration.

3.1.8.4 IEC 61131-3-Program transfer

Methods for transferring IEC 61131-3 application programs to the PFC.

3.1.9 Information on the Web-Based Management System

Navigating and utilizing the controller's web interface for status and configuration.

3.1.10 Configuration of SNMP

Configuring the SNMP protocol for network management and monitoring.

3.1.11 LED Display

Visual display of the controller and node operating status using LEDs.

3.1.11.2 Node Status – Blink code from the 'I/O' LED

Display of fault codes via the 'I/O' LED blink patterns.

3.1.12 Fault behavior

Describes how the system responds to detected faults and errors.

3.1.12.1 Fieldbus failure

Handling of fieldbus communication interruptions and watchdog timeouts.

3.1.13 Technical Data

Comprehensive list of technical specifications for the fieldbus controller.

4 Fieldbus Communication

4.1 ETHERNET

General overview of Ethernet technology as a fieldbus communication method.

4.1.2 Network Architecture – Principles and Regulations

Basic principles and regulations for designing Ethernet networks.

4.1.3 Network Communication

Explains communication protocols and their layering within the network stack.

4.1.3.2 Communication Protocols

Details important protocols like IP, TCP, UDP, and ARP.

4.1.3.3.1 IP-Protocol

Details IP addressing, classes, subnetting, and key data.

4.1.3.3.2 TCP Protocol

Explains TCP's role in secure, connection-oriented data transport with acknowledgments.

4.1.3.3.3 UDP

Describes UDP's efficient, connectionless data transport without monitoring mechanisms.

4.1.3.4 Administration and Diagnosis Protocols

Lists protocols used for system management and diagnosis.

4.1.3.4.1 BootP (Bootstrap Protocol)

Mechanism for assigning IP addresses via MAC-ID for network nodes.

4.1.3.4.3 DHCP (Dynamic Host Configuration Protocol)

Dynamic IP configuration using a DHCP server.

4.2 MODBUS Functions

Details the MODBUS protocol and its specific functions for data exchange.

4.2.3 Description of the MODBUS Functions

Details MODBUS function codes for requests, responses, and error handling.

4.2.3.1 Function Code FC1 (Read Coils)

Reads the status of individual input or output bits (coils).

4.2.3.5 Function Code FC5 (Write Coil)

Writes a single output bit's state to a slave device.

4.2.3.9 Function Code FC16 (Write multiple registers)

Writes a sequence of registers in word format to a slave device.

4.2.4 MODBUS Register Mapping

Displays MODBUS addresses and corresponding IEC61131 addresses for process data.

4.2.5 Internal Variables

Details internal controller registers for watchdog, configuration, and firmware information.

4.2.5.1.1 Watchdog (Fieldbus failure)

Monitors data transfer and detects fieldbus communication failures.

4.3 EtherNet/IP (Ethernet/Industrial Protocol)

Introduction to the EtherNet/IP standard and its role in industrial communication.

4.3.3 Object model

Describes the object model used for EtherNet/IP network communication.

4.3.3.2 Classes

Lists supported CIP Common Classes and WAGO-specific Classes for EtherNet/IP.

4.3.3.2.8 TCP/IP Interface (F5 hex)

Attributes and services related to TCP/IP interface configuration.

4.3.3.2.11 Discrete Input Point (65 hex)

Object definition for discrete input points within the EtherNet/IP system.

5 I/O Modules

5.1 Overview

General overview of available I/O modules for the WAGO-I/O-SYSTEM 750.

5.1.1 Digital Input Modules

Lists and describes various digital input modules available for the system.

5.1.2 Digital Output Modules

Lists and describes various digital output modules available for the system.

5.1.3 Analog Input Modules

Lists and describes various analog input modules available for the system.

5.1.4 Analog Output Modules

Lists and describes various analog output modules available for the system.

5.1.5 Special Modules

Lists specialized I/O modules like counters, serial interfaces, and DALI masters.

5.2 Process Data Architecture for MODBUS/TCP

Describes how process data is structured and mapped for MODBUS/TCP communication.

5.3 Process Data Architecture for EtherNet/IP

Describes how process data is structured and mapped for EtherNet/IP communication.

6 Application Examples

6.1 Test of MODBUS protocol and fieldbus nodes

Testing MODBUS functionality using PC applications and demo versions.

6.2 Visualization and control using SCADA software

Using SCADA software for process visualization and control.

7 Use in Hazardous Environments

7.2 Protective Measures

Describes primary and secondary explosion protection methods.

7.3 Classification Meeting CENELEC and IEC

Explains European standards (CENELEC/IEC) for classifying explosive atmospheres.

7.3.1 Divisions

Classifies explosive environments into zones based on atmosphere type and probability.

7.3.5 Types of Ignition Protection

Describes measures taken to prevent ignition of explosive atmospheres.

7.4 Classifications Meeting the NEC 500

Outlines North American (NEC) classifications for hazardous locations and divisions.

7.4.3 Temperature Classes

Defines temperature limits for components in hazardous areas according to NEC.

7.6 Installation Regulations

Outlines mandatory installation rules, especially for Ex-approved systems and hazardous areas.

9 Literature List

Manual TCP/IP-ETHERNET for Beginners

A beginner's guide to TCP/IP and Ethernet concepts.

Network Troubleshooting Guide

A guide focused on troubleshooting network issues and problems.

10 Index

Access

Topics related to accessing system functions or data.

Address

Topics related to Ethernet, hardware, IP, and TCP addresses.

Configuration

Index entries related to system configuration.

Function Code FC1

Index entries for MODBUS Function Code FC1.

IP address

Index entries related to IP address configuration and usage.

Internal Variables

Index entries related to internal controller variables.

Watchdog

Index entries related to watchdog configuration and status.

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