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Watts tekmar 294 User Manual

Watts tekmar 294
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Installation, Operation and Maintenance Manual
Smart Boiler Control 294
IOM-T-294
WARNING
!
Please read carefully before proceeding with
installation. Your failure to follow any attached
instructions or operating parameters may lead to the
product’s failure.
Keep this Manual for future reference.
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Watts tekmar 294 Specifications

General IconGeneral
CategoryController
Number of Zones4
Enclosure RatingNEMA 1
Model294
Input Voltage24 VAC
Output Voltage24 VAC
Operating Temperature0 to 50°C

Summary

Important Safety Information

General Safety Warnings and Symbols

Describes safety alerts, symbols, and warnings for proper operation and injury prevention.

Radio Frequency Statement

Installation

Installation Location

Guidelines for choosing a suitable location for the control unit.

Wiring Schematic

Wiring Instructions

Pressure Sensor 088 Wiring

Connects the pressure sensor to terminals 1, 2, 3 for system pressure monitoring.

Outdoor Sensor 070 Wiring

Connects the outdoor sensor to terminals 4, 5 for ambient temperature readings.

Universal Sensor Wiring and Mounting

EMS Connection Wiring

Connects an Energy Management System (EMS) to terminals 4, 5.

Universal Sensor Mounting

Details methods for mounting universal sensors on pipes or in wells.

Boiler and DHW Sensor Wiring

Boiler and DHW Sensor Wiring

Connects boiler and DHW sensors to the control unit.

Sensor Wiring Testing

Procedure to test sensor wiring resistance for proper function.

Heat Call Wiring

Central Heat Call Wiring

Connects central heating demand signal to terminals 10, 11.

DHW Call Wiring

Connects DHW aquastat or signal to terminals 12, 13.

Setpoint Call Wiring

Connects setpoint control signal to terminals 14, 15.

Network and Communication Wiring

tekmarNet4 Boiler Bus Wiring

Connects tekmarNet devices via terminals 16, 17 for system communication.

Boiler Expansion Wiring

Connects expansion modules for additional boilers via terminals 18, 19, 20.

Boiler Modbus Communication Wiring

Connects boilers via Modbus using terminals 21, 22, 23.

Ethernet Connection Wiring

Connects the control to the network via the Ethernet port.

Boiler Output and Enable Wiring

Modulating Boiler Output Wiring

Connects boiler modulation signals via terminals 25-32.

Boiler Enable Wiring

Connects boiler enable signals via terminals 33-40.

Pump, Valve and Damper Wiring

Boiler Pump/Valve Wiring

Connects boiler pumps or valves via terminals 41-48.

Combustion Air Damper Wiring

Connects the combustion air damper via terminals 49, 50.

System Pump and Power Wiring

System Pump Wiring

Connects the system pump via terminals 51, 52.

DHW Pump Wiring

Connects the DHW pump via terminals 53, 54.

Input Power Wiring

Connects the main power supply via terminals 55, 56.

User Interface Overview

Power On and Lock Screen

Describes initial power-up sequence and the lock screen functionality.

Home Screen and Status Icons

Home Screen Navigation

Explains how to navigate from the main home screen.

Status Icons Explained

Defines the meaning of various status icons displayed on the screen.

System Screens

System Inputs Screen Details

Displays current system inputs and sensor readings.

System Outputs Screen Details

Displays the status of current system outputs.

Boiler Supply Chart Screen

Visualizes boiler supply temperature trends over time.

Boiler Status Screens

Boiler Status List Screen

Lists the operational status of multiple boilers.

Boiler Status Carousel Screen

Displays boiler status in a rotating carousel view.

Boiler Hours or Cycles Screen

Shows the run hours and cycle counts for each boiler.

Menu and Navigation

Menu Screen Options

Lists the available menu categories for configuration and settings.

Control Navigation Commands

Explains the function of common navigation buttons.

Home Screen Parameters

Settings - Connectivity

Units Configuration

Sets display units for temperature and pressure.

Date and Time Settings

Configures date, time, and daylight savings time.

Internet Connection Settings

Configures network type, IP address, and DNS settings.

Settings - Heating Controls

Central Heating Settings

Configures central heating operation parameters and targets.

Domestic Hot Water Settings

Configures domestic hot water operation parameters.

Settings - Setpoint and Boiler Limits

Constant Setpoint Settings

Configures constant setpoint heating loads and system pump behavior.

Remote Setpoint Settings

Configures remote setpoint heating loads and priority.

Boiler Availability Settings

Selects which boilers are available for operation in sequences.

Settings - Boiler Configuration

Boiler Manufacturer and Type Settings

Configures boiler make, model, fuel type, and stage configuration.

Boiler Fuel and Group Settings

Sets boiler fuel type and assigns boilers to groups.

Boiler Modulation Settings

Configures boiler modulation characteristics like output and speed.

Settings - Staging and Sequencing

System Staging Settings

Configures PID or Proportional staging parameters.

Boiler Group Sequencing

Defines firing order for condensing and non-condensing boiler groups.

Settings - Control Features and Alerts

Lead/Last Boiler Control

Sets fixed lead or last boiler behavior for plant operation.

Combustion Air and Exercising Settings

Configures combustion air damper delay and pump exercising.

Alert Threshold Settings

Sets thresholds for temperature and pressure alerts.

Settings - Service Alerts and Commissioning

Boiler Service Alerts

Configures alerts for boiler run hours and cycle counts.

Commissioning Wizard Steps

Guides through the initial system setup and configuration process.

Settings - Security and Reset

Security Passcode Settings

Manages user passcode for accessing the control's interface.

System Reset Options

Resets control to factory defaults or network settings.

Schedule Menu Operation

Notifications and Overrides Menus

Notifications Menu Overview

Lists recent error and alert notifications for troubleshooting.

Overrides Menu Parameters

Allows manual control of system components like pumps and dampers.

Override Menu Modes

Override Mode Descriptions

Details Automatic, Purge, Max Heat, Hand, and Off override modes.

About and Help Menus

About Menu Information

Displays control details like model and software version for support.

Help Menu QR Code

Provides QR code linking to product information and manuals.

Sequence of Operation - Heating Calls

Heating Call Types

Describes the various inputs that trigger heating calls.

Central Heating Operation

Explains how central heating calls are managed using outdoor reset.

Central Heating Operation Details

Terminal Unit Defaults

Default settings for boiler design and supply based on terminal unit type.

Warm Weather Shut Down (WWSD)

Automatically disables central heating based on outdoor temperature.

DHW Operation - Calls and System

DHW Call Methods

How DHW calls are initiated via aquastat, sensor, or tekmarNet.

System Pump Operation for DHW

Controls system pump behavior during DHW heating.

DHW Application Types

Selects the piping configuration for DHW systems.

DHW Operation - Priority and Purge

DHW Priority Settings

Sets DHW priority over central heating for faster recovery.

DHW Post Purge Function

Purges residual heat from boilers after DHW call removal.

DHW Boiler Limiting

Restricts boilers for DHW to prevent short cycling.

Dedicated DHW Operation

Dedicated DHW System Overview

Operates open-loop dedicated DHW systems.

Dedicated DHW Call and Boiler Operation

Manages DHW calls and boiler staging in dedicated systems.

Constant Setpoint Operation

Setpoint Call Methods

Describes how constant setpoint calls are created.

Setpoint Priority and Override

Manages priority of setpoint over central heating.

Constant Setpoint Post Purge

Purges residual heat after a setpoint call is removed.

Remote Setpoint Call and tekmarNet

Remote Setpoint Call Input

Accepts analog signals for remote setpoint control.

EMS Offset Configuration

Adjusts for signal drop over wire length for EMS inputs.

tekmarNet4 Call Features

Utilizes tekmarNet devices for system efficiency and comfort.

Boiler Operation - Basics

Boiler Availability and Configuration

Sets up boilers for operation and configures their basic parameters.

Boiler Type and Mass Settings

Configures boiler type (stages) and thermal mass characteristics.

Modulation and Fire Control

Sets up modulating outputs, fire delay, and modulation delay.

Boiler Operation - Output and Control

Boiler Output Range Settings

Sets minimum and maximum boiler output levels.

Modulation Speed and Start Settings

Configures modulation motor speed and start modulation rate.

Boiler Group and Post Purge

Assigns boilers to groups and sets post purge time.

Boiler Modbus Communication

System Operation - Staging Types

Boiler Target and Min/Max Settings

Sets operating temperature limits (target, minimum, maximum) for boilers.

Staging Type Selection

Chooses between PID and Proportional staging methods.

PID Staging Parameters

Configures PID staging parameters like differential and stage delay.

System Operation - PID and Proportional Details

PID Stage Delay

Sets the minimum time delay between firing boiler stages.

Proportional Staging Parameters

Configures proportional staging parameters like differentials and delays.

Boiler Group Sequencing

Defines firing order for condensing and non-condensing boiler groups.

System Operation - Boiler Rotation and Flow

Boiler Group Rotation

Manages rotation of boilers for equal runtime distribution.

Boiler Plant Flow Control

Selects pump or isolation valve for controlling plant flow.

Pressure Monitoring

Monitors system pressure using an optional sensor.

Pump and Damper Operation

System Pump Operation Modes

Describes system pump behavior during various calls.

Combustion Air Damper Operation

Manages the operation of the combustion air damper.

Schedule and Time Clock

Troubleshooting - Errors and Alerts (1)

Troubleshooting - Errors and Alerts (2)

Troubleshooting - Error Messages (3)

Troubleshooting - Error Messages (4)

Technical Data and Warranty

Technical Specifications

Lists physical, electrical, and environmental specifications of the control.

Limited Warranty and Return Procedure

Details warranty terms, coverage, and product return process.

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