Wayne-Dalton 5120 User Manual

The Option-Specific Installation Instructions and a more detailed
Installation Instructions And Owner’s Manual are available at no charge
from:
- Your local Wayne Dalton Sales Center, or
- Online at www.Wayne-Dalton.com, or
- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660
©Copyright 2017
REV5_02/22/2017Part Number
Table Of Contents
359498
PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the
prompts to contact a customer service
representative. They will be happy to handle
any questions that you may have.
AFTER INSTALLATION IS COMPLETE,
LEAVE THIS QUICK START GUIDE /
OWNER’S MANUAL WITH THE
HOMEOWNER, OR FASTEN IT NEAR
GARAGE DOOR FOR EASY REFERENCE.
Pre-Installation 2
Important Safety Instructions 2
Removing an Existing Door and Preparing the Opening 2
Tools Required 2
Breakdown of Door and Track Parts 3
Breakdown of Counterbalance Parts 4
Door Installation Instructions 5
Counterbalance Installation Instructions 10
TorqueMaster
®
Spring 10
Torsion Spring 14
Extension Spring 17
Maintenance 19
Cleaning Your Garage Door 19
Painting Your Garage Door 19
Maintaining The Finish On Your Garage Door 19
Operation And Maintenance 19
Warranty 20
Wayne Dalton, a division of Overhead Door Corporation
Models 9100, 9405,
9600, 5120, 5145,
9700, 9510 and 9800
R e s i d e n t i a l d o o R s
Quick Start Guide / Owner’S Manual
standaRd lift
This Quick Start Guide / Owner’s Manual provides basic instructions
for the installation of standard-package garage doors with a maximum
door height of 8 feet only. Option-Specific Installation Instructions are
available for doors over 8 feet tall, or purchased with any of the following
options:
Step Plate, Riveted Track, Angle Mount Track, Low Headroom, High Lift,
Full Vertical Lift, Roof Pitch, 32” Radius Track, Solid Shaft, Keyed Shafts,
Center Coupler Assembly or any other option not included herein.
To avoid possible injury or damage, read and fully understand these
instructions and any applicable Option-Specific Instructions carefully
before installing and operating the garage door. Pay close attention to all
warnings and notes.
QUICK START GUIDE IMPORTANT NOTICES!

Wayne-Dalton 5120 Specifications

General

Horsepower	1/2 HP
Max Door Weight	500 lbs
Remote Control	Yes
Warranty	5-year limited (motor), 1-year limited (parts)
Maximum Door Weight	500 lbs
Remote Controls Included	2
Battery Backup	No
Max Door Height	7 feet
Voltage	120V
Speed	7 inches per second
Maximum Door Height	7 feet

Summary

Garage Door Installation Procedures

Initial Track and Bracket Attachment

Attaching flag angles, jamb brackets, and horizontal track angles.

Vertical Track and Section Assembly

Attaching vertical tracks and positioning/stacking door sections.

Top Section Preparation and Stacking

Installing struts, operator brackets, top fixtures, and stacking sections.

Final Track Adjustment and Locking

Adjusting horizontal tracks and installing inside locks.

Counterbalance System Setup

TorqueMaster® Spring Assembly and Installation

Assembling and installing the TorqueMaster® spring tube assembly.

Winding Garage Door Springs Safely

Performing the dangerous procedure of winding torsion or extension springs.

Balancing the Garage Door

Adjusting spring tension for proper door balance and safe operation.

Product Identification and Support

Important Installation Notices

Critical safety warnings and installation prerequisites.

Door and Track Parts Breakdown

Illustrated catalog of door and track components.

Counterbalance Parts Breakdown

Illustrated catalog of counterbalance system components.

Customer Assistance and Returns

Contacting support and store return procedures.

Ongoing Care and Warranty

Garage Door Maintenance Guidelines

Procedures for cleaning, painting, and routine operation checks.

Limited Warranty Information

Details on warranty coverage, limitations, and claims.