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Wayne PC1 Series User Manual

Wayne PC1 Series
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Do not pump gasoline or other
explosive liquids. Do not operate
pump where flammable or explosive fumes or gases are
present as a fire or explosion could result. Pump should only
be used to pump clear water. Do not run pump dry.
1. Read all manuals included with this product carefully. Be
thoroughly familiar with the controls and the proper use
of the equipment.
2. Protect electrical cord from sharp objects, hot surfaces,
oil and chemicals. Avoid kinking the cord and replace damaged
cords immediately.
This pump has been evaluated for use
with water only.
INSTALLATION
Models PC1 and PC2 include a six foot long suction hose, a water
suction attachment, and a replacement parts kit which includes: impeller,
gasket, shaft seal, and two motor brushes (PC2 only, brushes are not
designed to be replaced on PC1).
Always disconnect power source before
attempting to install, service, or maintain the
pump. Never handle a pump with wet hands or when standing on wet or
damp surface or in water. Fatal electrical shock could occur.
1. A ground fault circuit interrupter (GFCI) is required for Model PC2.
Risk of electrical shock! This pump is supplied
with a grounding conductor and grounding type
attachment plug. A grounded receptacle in conformance with current
NEC and local codes must be used (See Figure 1). Do not use model PC2,
115 V Transfer Pump in swimming pool areas.
2. Model PC1 operates on 12V DC only. Model PC2 operates on
115V only. Voltage and current of power supply must match the
requirements of the pump. Model PC1 has color-coded battery
clamps for 12V operation. Model PC1 requires 14 amps at 12 VDC.
3. Never use an extension cord to power this unit.
Risk of fatal electrical shock. Never cut off the
round grounding prong. Cutting the cord or plug
will void the warranty and make the pump inoperable.
4. Use a strainer when pumping from a creek, pond, or source where
foreign objects may be sucked into the pump. The strainer should
prevent solids from entering the inlet line.
5. A regular garden hose may be used as a discharge line.
6. The inlet or suction hose should not be longer than 15 feet; and the
vertical distance between the pump and the water level should not
be any higher than 10 feet. The maximum discharge height is 30
feet.
7. At times, an overload due to overheating, low voltage, jammed
impeller, etc. may shut the pump off. Unplug or turn off the pump
PC1 and PC2 Series
Self-Priming Transfer Pumps
OPERATING INSTRUCTIONS & PARTS MANUAL
READ, UNDERSTAND AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL - DO NOT DISCARD.
Failure to follow these instructions could result in property damage, serious injury or death.
For parts, product & service information visit www.waynepumps.com
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
© 2016,
WAYNE/Scott Fetzer Company.
1
DESCRIPTION
These self-priming transfer pumps are designed to easily transfer
water from one point to another. Model PC1, 12 Volt Transfer Pump
is convenient when normal power is not readily available. Typical
applications include removing water from pool covers, clogged drains,
stock tanks, water basins, boats, cisterns, etc. Model PC2, 115 Volt
Transfer Pump is great for household usage. Typical applications include
removing water from waterbeds, clogged sinks, basements, etc. Note:
Do NOT use PC2 in pool areas. The motors on both models PC1 and
PC2 are non-submersible.
UNPACKING
After unpacking the transfer pump, carefully inspect for any damage that
may have occurred during transit. Check for loose, missing or damaged
parts.
SAFETY GUIDELINES
To help recognize this information, observe the following signal words/
hazard classifications.
DANGER indicates an imminently hazardous
situation which, if NOT avoided, WILL result in
death or serious injury.
WARNING indicates a potentially hazardous
situation which, if NOT avoided, COULD result in
death or serious injury.
CAUTION indicates a potentially hazardous
situation which, if NOT avoided, MAY result in
minor or moderate injury.
NOTICE indicates important information, that if
NOT followed, MAY cause damage to equipment.
This is the safety alert symbol. It is used to alert you to potential
bodily injury hazards. Obey all safety messages that follow this
symbol to avoid possible harm.
NOTE: Information that requires special attention.
GENERAL SAFETY INFORMATION
CALIFORNIA PROPOSITION 65
This product contains chemicals known to the
state of California to cause cancer or birth
defects or other reproductive harm. California’s Proposition 65 requires
this warning to be given to customers in the state of California.
GENERAL SAFETY
Do not submerge motor or allow motor to be
exposed to water. Personal injury and/or death
could result. Keep pump and power cords away from liquids. Model PC1
becomes very hot during operation.
321209-001 4/16
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Wayne PC1 Series Specifications

General IconGeneral
BrandWayne
ModelPC1 Series
CategoryWater Pump
LanguageEnglish

Summary

Description of Wayne Transfer Pumps

Safety Guidelines and Information

California Proposition 65 Warning

Warning about chemicals known to cause cancer or birth defects in California.

General Safety Precautions

Includes warnings about motor submersion, heat, and keeping cords away from liquids.

Installation Procedures and Requirements

Electrical Safety and Connections

Disconnect power, use GFCI for PC2, proper voltage, grounding, no extension cords.

Pump Specifications and Usage

Pump for water only; PC1 (12V DC) vs. PC2 (115V AC); PC2 not for pool areas.

Hose and Lift Limitations

Maximum suction hose length, lift height, and discharge height.

Pump Operation Instructions

Priming the Pump

Add oil to prime, attach suction and discharge hoses, ensure airtight connections.

Power Source Connection

Connect PC1 to 12V battery or PC2 to 115V AC GFCI receptacle.

Important Battery Information and Safety

Hydrogen Gas Hazard

Warning about hydrogen gas release from batteries during charging and ignition risk.

Lead Acid Battery Precautions

Safety measures for working near batteries, including eye protection and acid handling.

Electrical Shock and Fire Risk

Warnings regarding sparks, flames, and tools near batteries.

Maintenance Procedures

Impeller Replacement

Steps for removing, inspecting, and replacing the pump impeller.

Shaft Seal Replacement

Guidance on replacing shaft seals, typically due to abrasive liquid damage.

Motor Brush Replacement (PC2 Only)

Instructions for inspecting and replacing motor brushes on PC2 models.

Troubleshooting Common Issues

Pump Not Starting or Running

Possible causes like blown fuse, low voltage, worn brushes, or blocked impeller.

Pump Not Priming or Losing Prime

Addresses air leaks, blockages, hose issues, or suction lift.

Low Flow Rate

Troubleshooting for clogged inlets or low line voltage.

Shaft Seal Leaks

Identifies worn seals, grooved shafts, or loose pump heads.

Technical Assistance and Parts

Limited Warranty Information

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