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Weber 500 Series User Manual

Weber 500 Series
36 pages
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W
E
B
E
R
W
E
B
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SPIRIT
500 Series
LP Gas Barbecue
Owner’s Manual
National
Association
PROPANE
GAS
®
98987 11´/98
Serial Number
Please use this number in registering your warranty and
any correspondence with the factory.
WARNING
1. Do not store spare LP Cylinder within
10 feet (3m) of this appliance.
2. Do not store or use gasoline or other
flammable liquids or vapors within 25
feet (8m) of this appliance.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, Keep away from the
appliance and immediately call your
gas supplier or your fire department.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or
death or damage to property.
NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.
WARNING: Follow all leak check procedures
carefully in this manual prior to barbecue
operation. Do this even if barbecue was
dealer assembled.
WARNING: Do not try to light this appliance
without reading "Lighting" instructions
section of this manual.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
Question and Answer IconNeed help?

Do you have a question about the Weber 500 Series and is the answer not in the manual?

Weber 500 Series Specifications

General IconGeneral
Grill CategoryGas
Fuel TypePropane
Number of Burners3
Ignition SystemElectronic
Side Burner BTU12, 000 BTU
Grates MaterialPorcelain-enameled cast iron
DimensionsVaries by model

Summary

Safety Information

DANGER Warnings

Critical safety warnings regarding gas leaks and potential explosions.

General WARNINGS

General safety precautions and warnings for operating the barbecue.

Extended Warnings

Extended warnings covering assembly, operation, and gas handling.

Warranty and Legal

Product Warranty

Details the limited warranty terms and conditions for the barbecue.

Patents and Trademarks

Lists registered trademarks and patent numbers associated with the product.

General Instructions

Storage and Operating Area

Guidance on safe storage and operating locations for the barbecue and LP tank.

Assembly

Tools and Supplies

Lists necessary tools and materials for assembly and leak checks.

Wheel Frame Assembly

Instructions for attaching wheels and hubcaps to the wheel frame.

Top Frame Assembly

Connecting left and right frame pieces with bolts and washers.

Frame Assembly Continuation

Attaching leg frame and wheel frame to the main structure.

Tubing Plug Installation

Inserting tubing plugs into the ends of the leg frame.

Front Panel Installation

Attaching the front panel using plastic buttons.

Cooking Box Installation

Mounting the cooking box onto the frame assembly.

Burner Alignment Check

Verifying the proper alignment of the barbecue burners.

Manifold Bracket Installation

Attaching the manifold bracket to the manifold and frame brace.

Tank Panel and Frame Connector

Connecting the tank panel assembly and frame connector.

Fuel Scale Assembly Installation

Installing the fuel scale assembly onto the tank panel.

Igniter Installation

Mounting the igniter and tightening its lock nut.

Set LP Fuel Scale

Adjusting the fuel scale for accurate LP gas level indication.

Fill LP Tank Safely

Safe procedures for filling the LP gas tank.

Check Burner Valves

Verifying that all burner control knobs are in the OFF position.

Connect LP Tank

Connecting the LP tank to the barbecue using the regulator.

Check for Gas Leaks

Performing essential leak checks on all gas connections.

Install Flavorizer Bars and Grates

Placing Flavorizer Bars and cooking grates into the cooking box.

Install Bottom Tray and Catch Pan

Assembling the bottom tray, catch pan holder, and catch pan.

Lid Installation

Attaching the lid to the barbecue using hinge pins.

Control Panel and Knobs Installation

Installing control panel, tool holders, and burner control knobs.

Accessory Installation

Installing the work table, accessory rack, and thermometer.

Operating Instructions

Lighting the Barbecue

Safely lighting the barbecue using the Crossover Ignition System.

Extinguishing the Barbecue

Procedures for safely turning off the barbecue and gas supply.

Manual Lighting Procedures

Alternative manual lighting instructions if the ignition system fails.

Cooking and Cleaning

Cooking Techniques

Instructions and tips for cooking various foods on the barbecue.

Preheating and Grease Management

Guidance on preheating, managing grease, and preventing fires.

Storage and Nonuse

Procedures for storing the barbecue when not in use.

Periodic Cleaning

Instructions for regular cleaning of barbecue components.

LP Gas Tank Management

Refilling and Connecting LP Tank

Step-by-step guide for safely removing, refilling, and connecting the LP gas tank.

Check for Gas Leaks

Performing essential leak checks after connecting the LP tank.

Safe Handling Tips for LP Gas

Comprehensive safety guidelines for handling LP gas tanks.

LP Tank Specifications

Information on LP tank specifications and safety requirements.

Maintenance and Troubleshooting

Annual Maintenance

Recommended annual maintenance procedures for safety and performance.

General Maintenance

Routine maintenance tasks for ensuring proper barbecue function.

Troubleshooting Common Issues

Common problems and their solutions for the Weber Gas Barbecue.

Parts List

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