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Weco 5K3-XP User Manual

Weco 5K3-XP
101 pages
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WECO 5K3-XP-EMEA
1
Installation and User Manual
WECO 5K3-XP
EUROPE VERSION Version 1.00 June 2022
LOW VOLTAGE & HIGH VOLTAGE

Table of Contents

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Weco 5K3-XP Specifications

General IconGeneral
BrandWeco
Model5K3-XP
CategoryStorage
LanguageEnglish

Summary

Manual Introduction and Overview

Statement and Preface

Information, guidance, and advice provided in this manual.

Product Overview

Description of the WeCo 5K3-XP Stackable Battery Module.

System Design and Battery Operation

Factors affecting battery operation, storage, temperature, and charging.

Important Notices and Symbols

Key notices, warnings, and explanation of symbols used in the manual.

Safety Warnings and General Preparation

Safety Warnings and Notifications

Installation requirements, safety guidelines, and precautions for safe operation.

Warning Statements

Hazard and precautionary statements for LiFePO4 battery safety.

General Preparation

Steps before installation: ensure modules OFF, enclosure OK, location safe.

Module Handling and Mounting Configurations

Module Unpacking and Handling

Procedures for unpacking and handling battery modules.

Package Information and Configuration List

Checking battery box contents and configuration list.

Wall Mount Configuration

Steps and considerations for wall mounting the battery module.

Stack Mount Configuration

Instructions for stacking battery modules securely.

Terminal Definitions and Pre-Operational Checks

Battery Terminal Function Definition

Defines the function of each interface and connector on the battery module.

Out of the Box Pre-Operational Check

Procedures for initial checks before operating the battery module.

Section 2: Low Voltage Configuration

Product Introduction and Module Identification

Introduction to LV modules and how to identify individual units.

Accessory List and Installation Tools

Lists necessary accessories and installation tools for LV setup.

Module Wiring and Setup

Guides for wiring battery connection terminals and CAN pin outs.

DIP Switch Settings and LED Indicators

Configuring DIP switches and understanding LED visual indications.

Module Activation and Shutdown Procedures

Procedures for activating and shutting down battery modules.

Low Voltage Parallel Setup Overview

Overview of connecting up to 15 modules in parallel.

Auto ID Assignment and Cluster DIP Configuration

Steps for auto ID assignment and DIP configuration for clusters.

Parallel Battery Wiring Connections

Instructions for power cable connections and torque specifications.

Low Voltage Stack Power and Data Connections

Connecting power and data for single stack configurations up to 15 modules.

LED Bar Indications

Explanation of LED Bar indicators for module status.

Stand-Alone Battery Front Panel Control

Controls for starting, shutting down, and forced charging the battery.

LV Direct Parallel Connection Methods

Connection methods with and without inverter BMS communication.

Power Connection of a Single Cluster

Instructions for power connection of a single cluster using bus bars.

CAN HUB for Multi Cluster Configuration

Introduction to the CAN HUB for managing multiple clusters.

LV HUB Dimensions and Control Logic

HUB dimensions, control logic, and protection limits.

Multi Cluster Configurations and Setup

Steps for setting up multi-cluster systems with the MASTER HUB.

Master ID Setup and Connection Diagram

Diagrams and instructions for setting up Master IDs and connections.

Cluster Power Connection Examples

Examples of power connections for various cluster configurations.

Cluster Configuration Accessories

Details on single cluster kits and multi-cluster hub devices.

Low Voltage Inverter Compatibility

Lists compatible inverters for Low Voltage configurations.

Low Voltage Inverter CAN Terminal Pin Out

CAN terminal pin definitions for connecting LV inverters.

Section 3: High Voltage Configuration

Product Introduction and Identification

Introduction to HV modules and product identification labels.

HV BOX Dimensions and Accessories

Dimensions of HV BOX and lists of included accessories.

Installation Tools and PPE

Necessary tools and personal protective equipment for HV setup.

HV Module Wiring and Setup

Guides for HV battery connections and module communication board.

HV BOX Overview and Terminals

Overview of HV BOX components and terminal definitions.

High Voltage Module Configuration

Details possible module configurations in series for HV systems.

High Voltage DIP Switch Settings

Instructions for configuring DIP switches for HV configurations.

Serial Tower Connection Setup

Set-up for serial tower connection and HV Box CAN communication.

Serial Battery Wiring Connections

Diagrams and instructions for serial wiring connections.

High Voltage Power Connections

Connecting power cables for HV Box, supporting up to 16 modules.

HV Data Connections

Steps for setting DIP switches and connecting CAN/Link ports for data.

HV Box and Battery Module Power Connection

Step-by-step guide for connecting power between HV Box and modules.

HV Box Connection to Inverter

Steps to connect a single HV Box to an inverter.

Multi HV Box Connection Methods

Connecting multiple HV Boxes using single branch or HUB.

HV Box Address Settings

Table detailing HV Box addresses and DIP switch settings.

Multi Cluster Connection with HV HUB

Guide for installing multi-cluster HV systems with the HV HUB.

HV Box LED Indicators and Controls

Visual indications and controls on the HV Box.

Stand-Alone HV Box Control & Forced Charge

Controls for standalone HV Box, including forced charge.

High Voltage Inverter Compatibility

Lists compatible inverters for High Voltage configurations.

HV CAN Terminal Pin Definition

Pin definitions for CAN terminals of HV inverters.

WECO BMS PC Software Operations

Low Voltage PC Software Setup

Guide for using WECO BMS PC software for LV setup.

Firmware Upgrade Procedures

Steps to download and install firmware updates via PC software.

High Voltage PC Software Setup

Guide for using WECO BMS PC software for HV setup.

System and Module Information Viewing

Viewing system modules, voltage, current, and individual module details.

HV Box Firmware Upgrade

Searching and loading new HV Box XP firmware.

Mobile App Operations

Mobile App Installation and Overview

Instructions for installing and overview of mobile app functions.

Operator Access and Login

Login procedure requiring password for private user access.

Important Information and Disposal

General Notes and Precautions

Data changes, charging limits, warranty, and usage ranges.

Recycle and Disposal Guidelines

Procedures for recycling and disposing of batteries and packaging.

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