Operation and Maintenance Manual forWP10 Series Four-valve Diesel Engine (China IV, V)
Contents
1. Product overview .......................................................................................................................................... 1
1.1 Power and speed of the diesel engine ......................................................................................................... 1
1.2 Main structural features of the diesel engine .............................................................................................. 1
1.3 Meaning of the diesel engine model ........................................................................................................... 1
1.4 Outline drawings of WP10 series China IV/V diesel engine ...................................................................... 2
2. Technology and performance parameters of the diesel engine ..................................................................... 2
2.1 Main technical parameters of the diesel engine .......................................................................................... 2
2.2 Main performance parameters of the diesel engine .................................................................................... 3
3. Fuel, Lubricating Oil, Coolant, Diesel Exhaust Fluid and Auxiliary Material of the Diesel Engine ............ 5
3.1 Fuel ............................................................................................................................................................. 5
3.2 Lubricating oil ............................................................................................................................................ 5
3.3 Lubrication of tensioner .............................................................................................................................. 6
3.4 Diesel engine coolant .................................................................................................................................. 6
3.5 Diesel Exhaust Fluid ................................................................................................................................... 7
3.6 Auxiliary materials ..................................................................................................................................... 7
4. Use and Operation of the Diesel Engine ....................................................................................................... 9
4.1 Diesel engine unsealing .............................................................................................................................. 9
4.2 Hoisting of diesel engine .......................................................................................................................... 10
4.3 Installation of the diesel engine ................................................................................................................ 10
4.4 Preparations for Diesel Engine Starting.................................................................................................... 10
4.5 Diesel Engine Starting ...............................................................................................................................11
4.6 Diesel Engine Running ..............................................................................................................................11
5. Regular Inspection and Technical Maintenance of the Diesel Engine ........................................................ 13
5.1 Routine Maintenance of the Diesel Engine .............................................................................................. 13
5.2 Periodic maintenance items ...................................................................................................................... 16
5.3 Maintenance of Diesel Engine for Long-term Storage ............................................................................. 26
5.4 Regular inspection and maintenance of diesel engine .............................................................................. 27
6. Common Faults and Troubleshooting ......................................................................................................... 29
6.1 Fault Diagnostic Method .......................................................................................................................... 29
6.2 Common Faults and Troubleshooting ....................................................................................................... 30
Appendix: Power correction factor ................................................................................................................. 42
Contact Us ...................................................................................................................................................... 43
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