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Weishaupt WL5/1-B H User Manual

Weishaupt WL5/1-B H
76 pages
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Installation and operating instruction
Oil burner WL5/1-B H
83272102 1/2019-03

Table of Contents

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Weishaupt WL5/1-B H Specifications

General IconGeneral
BrandWeishaupt
ModelWL5/1-B H
CategoryBurner
LanguageEnglish

Summary

User Instructions

Target Group

Identifies the intended audience for the manual, including operators and qualified personnel.

Symbols and Warnings

Explains important safety symbols and their meanings to prevent injury and damage.

Guarantee and Liability

Outlines conditions under which guarantee and liability claims are excluded.

Safety

Designated Application

Specifies the intended use of the burner and its suitability for specific heat exchangers.

Safety Measures

Details essential safety precautions for operation, maintenance, and electrical connections.

Equipment Alterations

Defines restrictions on modifying the equipment and the requirement for manufacturer approval.

Noise Emission and Disposal

Covers noise emission considerations and guidelines for environmentally friendly disposal.

Product Description

Type Key

Explains the coding system used to identify the burner's specific model and features.

Serial Number

Details the importance of the serial number for product identification and customer service.

Function Overview

Describes the operational principles of air supply, oil supply, and electrical components.

Program Sequence

Outlines the step-by-step process the burner follows during operation and shutdown.

Technical Data

Presents detailed specifications including approval, electrical, ambient, fuel, emissions, rating, dimensions, and weight.

Installation

Installation Conditions

Specifies requirements for burner and heat exchanger matching and installation location.

Selecting a Nozzle

Provides guidance and tables for choosing the correct nozzle based on burner capacity and pressure.

Burner Installation

Details the steps for mounting the burner, including flange gasket and optional 180° rotation.

Installation

Oil Supply

Covers the requirements and procedures for connecting the oil supply to the burner.

Electrical Connection

Explains the process and safety precautions for connecting the burner electrically.

Operation

Operating Panel

Describes the functions of the illuminated push button on the combustion manager.

Display Indicators

Explains the meaning of different illuminated push button colors and their operating conditions.

Commissioning

Prerequisites for Commissioning

Lists essential conditions and checks required before starting the commissioning process.

Connecting Measuring Devices

Details how to connect pressure and flame signal measuring devices for calibration.

Setting Operational Values

Guides on determining and setting diffuser, air damper, and mixing pressure values.

Adjusting the Burner

Explains the procedure for starting the burner and adjusting its combustion parameters.

Concluding Work

Describes final checks, operator information, and annual servicing recommendations.

Check Combustion

Details methods for checking excess air, flue gas temperature, and flue gas losses.

Shutdown

Servicing

Servicing Notes and Safety

Provides essential safety warnings and general notes before performing servicing.

Service Plan and Intervals

Outlines the recommended service procedures and design lifespans for various components.

Service Positions

Illustrates the different service positions for accessing and working on the burner components.

Nozzle Replacement

Step-by-step instructions for removing an old nozzle and fitting a new one.

Nozzle Shut-off Servicing

Details the procedure for removing and refitting the nozzle shut-off mechanism.

Ignition Electrode Adjustment

Explains how to set the correct distance and position for the ignition electrodes.

Mixing Head Removal

Describes the steps required to safely remove the mixing head assembly.

Heat Exchanger and Temperature Switch Removal

Outlines the procedure for removing the heat exchanger and temperature switch.

Mixing Head Setting

Guides on setting the nozzle distance and basic adjustments for the mixing head.

Air Regulator Removal

Details the steps to remove the air regulator and its housing.

Oil Pump Removal and Refitting

Provides instructions for removing and installing the oil pump, including coupling alignment.

Fan Wheel Removal and Refitting

Explains how to remove and reinstall the fan wheel, ensuring correct alignment.

Burner Motor Removal

Describes the procedure for safely removing the burner motor.

Oil Pump Filter Removal and Refitting

Details the process for replacing the oil pump filter and gasket.

Fuse Replacement

Explains how to safely replace the fuse in the combustion manager.

Troubleshooting

Fault Condition Indicators

Describes how the burner indicates faults via the illuminated push button and lists common error codes.

Operating Problems and Solutions

Lists common operational issues and their corresponding causes and rectification measures.

Technical Documentation

Pressure Unit Conversion

Provides a table for converting pressure units between Bar, Pascal, kPa, and MPa.

Wiring Diagram

Presents the electrical wiring diagram for the burner's components and connections.

Project Planning

Oil Supply Planning

Offers guidance on planning the oil supply system, including suction resistance and height differences.

Spares

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