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Weishaupt WM-L20/2-A R - User Manual

Weishaupt WM-L20/2-A R
84 pages
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Installation and operating instruction
Oil burner WM-L20/2-A R (W-FM100/200)
83252902 1/2019-09

Table of Contents

Questions and Answers

Weishaupt WM-L20/2-A R Specifications

General IconGeneral
BrandWeishaupt
ModelWM-L20/2-A R
CategoryBurner
LanguageEnglish

Summary

User Instructions

Target Group

Defines the intended audience for the manual.

Symbols

Explains standard safety symbols and their meanings.

Guarantee and Liability

Excludes liability for damage due to specific causes.

Safety

Designated Application

Specifies the intended use and conditions for the burner.

Safety Measures

Outlines general safety precautions for operation and connection.

Alterations to Construction

Requires approval for modifications and use of original parts.

Noise Emission

Discusses noise levels and protective measures.

Disposal

Provides guidelines for safe and eco-friendly disposal.

Product Description

Type Key

Explains the meaning of characters in the burner's type designation.

Serial Number

Locates the serial number on the name plate.

Function

Describes the operational principles of the burner's air supply system.

Oil Supply

Details the oil pump, solenoid valves, and quantity regulator.

Sequence of Operation

Explains the operational sequence of the oil supply system.

Electrical Components

Describes the function of the combustion manager and other electrical parts.

Approval Data

Lists approval standards and certifications for the burner.

Electrical Data

Provides electrical specifications including voltage, consumption, and fuses.

Ambient Conditions

Specifies operating temperature, humidity, and installation elevation limits.

Fuels

Lists approved fuel types for the burner.

Emissions

Details flue gas emission class and sound levels.

Rating

Provides combustion heat rating and capacity graph.

Dimensions

Illustrates the burner's dimensions with detailed measurements.

Weight

States the total weight of the burner.

Installation

Installation Conditions

Requirements for burner type, heat exchanger matching, and location.

Check Rating

Instructions for verifying burner sizing and nozzle selection.

Set Mixing Head

Steps for adjusting the mixing head and flame tube settings.

Setting Diagram

Graphical guide for setting the mixing head and air damper.

Set Mixing Head Without Combustion Head Extension

Steps for setting nozzle distance and alignment.

Set Distance Flame Tube to Diffuser

Procedure to set flame tube distance using auxiliary dimension E.

Set Mixing Head With Combustion Head Extension

Steps for setting nozzle distance and flame tube with extension.

Set Distance Flame Tube to Diffuser

Procedure to set flame tube distance using auxiliary dimension Ev.

Burner Installation

Instructions for mounting the burner to the boiler plate.

Installation

Oil Supply

Checks for oil pump and hoses, and connection instructions.

Electrical Connection

Safety precautions and steps for connecting the combustion manager.

Operation

Display and Operating Unit (ABE)

Description of the display unit and its functions.

OFF Function

Procedure to shut down the burner immediately.

Commissioning

Prerequisite

Ensures all conditions are met before starting commissioning.

Connect Measuring Devices

Instructions for connecting pressure and vacuum gauges.

Switch Off Burner

Steps to turn off the burner via the operating unit.

Enter Password

Procedure to access settings with the heating engineer password.

Check Load Limits

Setting minimum and maximum load limits for the burner.

Check Ignition Position

Verifying the pre-set oil quantity regulator position for ignition.

Check Mixing Pressure in Ignition Position

Checking and adjusting mixing pressure during ignition.

Ignition

Steps for ignition, checking pump pressure, and combustion values.

Set Intermediate Load Points

Adjusting burner rating and combustion values at intermediate loads.

Adjust Full Load

Adjusting full load settings based on manufacturer data and capacity graph.

Re-define Point 1

Redefining the first load point and checking combustion values.

Delete Intermediate Load Points

Procedure for deleting intermediate load points.

Set New Intermediate Load Points

Programming new load points and optimizing combustion.

Check Start Behaviour

Verifying burner start-up sequence and ignition settings.

Define Partial Load

Setting partial load based on manufacturer data and capacity graph.

Set Burner to Automatic Operation

Switching the burner to automatic operating mode.

Carry Out Data Backup

Backing up burner settings to the ABE.

Set Oil Pressure Switch

Procedure for setting minimum and maximum oil pressure switches.

Concluding Work

Final checks, operator information, and service recommendations.

Check Combustion

Methods for checking excess air, flue gas temp, and losses.

Ratings Apportionment

Assigning capacity in % for load points.

Shutdown

Servicing

Notes on Servicing

Safety notes and general guidelines for servicing procedures.

Service Plan

Lists components, criteria, and recommended service procedures.

Hinge Open the Burner

Procedure for safely opening the burner for maintenance.

Set Ignition Electrodes

Instructions for setting the correct distance for ignition electrodes.

Replace Nozzle

Steps for replacing the burner nozzle.

Removing and Refitting Air Damper Actuator

Procedure for removing and reinstalling the air damper actuator.

Removing Air Regulator

Steps to remove the air regulator.

Set Air Regulator

Instructions for setting air dampers and checking sleeve bearing.

Removing and Refitting Oil Quantity Regulator Actuator

Procedure for removing and reinstalling the oil quantity regulator actuator.

Set Pump Coupling

Procedure for setting the pump coupling axial play.

Removing Fan Wheel

Steps to remove the fan wheel.

Troubleshooting

Procedures for Fault Conditions

Checks before operation and types of fault conditions.

Fault

Describes faults, their causes, and operator rectifications.

Lockout

Explains lockout conditions, resetting, and unit exchange.

Rectifying Faults

Detailed table of faults, causes, and rectification by qualified personnel.

Technical Documentation

Conversion Table Unit of Pressure

Provides conversion factors for different pressure units.

Project Planning

Oil Supply

General information, suction resistance, and shut-off devices for oil supply.

Ring Main Operation

Recommendations for oil supply via ring main systems.

Oil Circulation Unit

Description of components in an oil circulation unit.

Flue Gas System

Information on designing flue gas systems.

Additional Requirements

Lists additional requirements for burners based on standards.

Spares

Notes

Key Word Index

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