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Weishaupt WL5/2-B User Manual

Weishaupt WL5/2-B
76 pages
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Installation and operating instruction
Oil burner WL5/2-B
83272202 1/2019-04
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Weishaupt WL5/2-B Specifications

General IconGeneral
BrandWeishaupt
ModelWL5/2-B
CategoryBurner
LanguageEnglish

Summary

User instructions

Target group

The manual is intended for operators and qualified personnel, defining who should use it.

Symbols

Explains safety symbols and general information symbols used throughout the manual.

Guarantee and Liability

Excludes warranty claims for damage due to non-approved application, improper use, or unauthorized modifications.

Safety

Designated application

Specifies that the burner is suitable for EN 303 and EN 267 heat exchangers.

Safety measures

Outlines general safety measures and component replacement based on wear and lifespan.

Electrical connection

Advises on safety precautions for electrical work, referencing DGUV Regulation 3 and EN 60900.

Alterations to the construction of the equipment

States that all modifications require written approval and prohibit fitting untested components or using non-original parts.

Noise emission

Discusses noise levels, potential hearing loss, and the use of protective equipment and sound attenuators.

Disposal

Instructs to dispose of materials and components safely and environmentally friendly.

Product description

Type key

Explains the coding system for the burner type, fuel, size, rating, and construction.

Serial number

Indicates the location of the serial number for identification and customer service.

Function

Details the operational functions of the burner's key components.

Air supply

Details the function of the air damper, fan wheel, and diffuser in regulating combustion air.

Oil supply

Explains the operation of the oil pump, solenoid valve, and pressure regulating valve.

Electrical components

Describes the function of the combustion manager, burner motor, ignition unit, and flame sensor.

Program sequence

Outlines the step-by-step process from pre-purge to post-purge during burner operation.

Technical data

Provides key technical specifications for the burner.

Approval data

Lists approval certifications and basic standards like EN 267:2011.

Electrical data

Provides specifications for mains voltage, consumption, power, and fuses.

Ambient conditions

Specifies operating temperature, transport/storage temperature, and relative humidity limits.

Fuels

Lists approved fuel oils according to various DIN, ÖNORM, and SN standards.

Emissions

Details flue gas emissions (NOx) and sound levels (LWA, LpA) according to EN 267.

Rating

Presents combustion heat rating, oil throughput, and a capacity graph.

Dimensions

Shows detailed diagrams with measurements of the burner unit.

Weight

States the approximate weight of the burner.

Installation

Installation conditions

Covers matching burner and heat exchanger, installation location, and preparing the heat exchanger.

Selecting a nozzle

Provides recommendations for nozzles and a table for selecting capacity based on pump pressure.

Burner installation

Details the steps for mounting the burner flange, gasket, and insulating material.

Rotate burner by 180° (optional)

Explains the procedure for rotating the burner, including fitting a pressure hose and adjusting components.

Installation

Oil supply

Covers regulations, conditions for the oil pump and hoses, and connecting the oil supply.

Electrical connection

Details safety precautions for electrical work and how to connect the plug.

Operation

Operating panel

Describes the illuminated push button on the combustion manager and its functions.

Display

Explains the meaning of different illuminated push button colors and their corresponding operating conditions.

Commissioning

Prerequisite

Lists essential conditions to be met before commissioning, including assembly, air supply, and safety devices.

Connect measuring devices

Guides on connecting pressure measuring devices and ammeters for flame signal.

Setting values

Instructs on setting the diffuser and air damper based on the capacity graph.

Diffuser default settings

Shows a graph for setting the diffuser dimension based on combustion heat rating.

Air damper default settings

Presents a graph for setting the air damper based on combustion heat rating.

Set diffuser

Details how to adjust the diffuser using a screw to achieve the required dimension.

Set air damper

Explains how to set the air damper using a setting screw or actuator.

Determine mixing pressure

Guides on finding the required mixing pressure from a diagram based on heat rating.

Adjusting the burner

Covers checks during commissioning and steps for starting and adjusting the burner.

Concluding work

Lists final tasks after adjustment, including checking devices, entering data, and informing the operator.

Check combustion

Details procedures for determining excess air, flue gas temperature, and flue gas losses.

Shutdown

Shutdown

Provides instructions for switching off the burner and closing fuel shut-off devices for breaks.

Servicing

Notes on servicing

Covers safety notes (electric shock, burns) and general servicing requirements.

Following servicing

Lists checks after servicing, including tightness, functions, combustion values, and refitting the cover.

Service plan

Outlines components, their criteria/lifespan, and recommended service procedures (cleaning/replacement).

Service position

Describes how to place the burner into different service positions (A, B, C) for maintenance.

Replace nozzle

Provides step-by-step instructions for removing and fitting a new nozzle.

Set ignition electrodes

Explains how to position and adjust ignition electrodes relative to the nozzle.

Removing the mixing head

Details the process of removing the mixing head, including unplugging cables and removing screws.

Set mixing head

Covers setting the nozzle distance and basic settings of the mixing head components.

Removing the air regulator

Guides on removing the air regulator, intake housing, and associated parts.

Removing and refitting oil pump

Provides instructions for removing and refitting the oil pump, including caution about connection.

Removing and refitting fan wheel

Details the steps for removing and refitting the fan wheel, including alignment and grub screw.

Remove burner motor

Explains how to remove the burner motor after detaching other components.

Removing and refitting oil pump filter

Guides on removing and replacing the oil pump filter and gasket.

Replacing the fuse

Details the procedure for replacing the fuse on the combustion manager.

Troubleshooting

Procedures for fault conditions

Explains how the combustion manager indicates faults via the illuminated push button.

Illuminated push button off

Lists common faults when the push button is off and their possible operator corrections.

Illuminated push button red

Describes how to read error codes and reset the burner after a fault lockout.

Error codes with lockout

Provides a table of fault codes, causes, and rectification steps for qualified personnel.

Illuminated push button flashes

Lists error codes without lockout and their rectification by qualified personnel.

Operating problems

Lists common operating problems, their causes, and rectification steps.

Technical documentation

Conversion table unit of pressure

Provides a table for converting pressure units between Bar, Pascal, hPa, kPa, and MPa.

Wiring diagram

Presents the electrical wiring diagram for the burner control system.

Project planning

Oil supply

Covers regulations, general information, and suction resistance/supply pressure for oil supply.

Elevated oil level

Discusses anti-siphon valves, height differences, and system configurations for oil supply.

Single pipe system

Covers damage due to incorrect connection and requirements for single pipe systems.

Two pipe system

Mentions automatic venting of the oil pump in a two-pipe system.

Ring main operation

Recommends ring main operation for multiple burners.

Spares

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