Weishaupt WL30Z-C User Manual

Installation and operating instruction
Oil burner WL30Z-C
83297902 3/2019-11

Weishaupt WL30Z-C Specifications

General

Brand	Weishaupt
Model	WL30Z-C
Category	Burner
Language	English

Summary

User Instructions

Target Group

Defines the intended audience and personnel qualifications for using the manual.

Symbols

Explains the meaning of various symbols used in the manual for safety and information.

Guarantee and Liability

Outlines exclusions and conditions for guarantee and liability claims.

Safety

Designated Application

Specifies the approved uses and limitations for the burner unit.

Safety Measures

Details essential safety practices, including PPE, operation, and electrical work.

Alterations to Equipment Construction

Provides rules and requirements regarding modifications to the equipment.

Noise Emission

Addresses noise emission levels and mitigation for operating personnel.

Disposal

Guidelines for the safe and environmentally friendly disposal of the unit.

Product Description

Type Key

Explains the designation and coding system for the burner model.

Serial Number

Indicates the location and importance of the product's serial number.

Function

Details the operational components and their roles in burner function.

Technical Data

Provides essential specifications including approval, electrical, ambient, fuels, emissions, rating, dimensions, and weight.

Installation

Installation Conditions

Specifies the prerequisites and requirements for installing the burner.

Selecting the Nozzles

Guidance on choosing appropriate oil nozzles based on load distribution and capacity.

Burner Installation

Step-by-step instructions for physically mounting the burner.

Installation

Oil Supply

Instructions for connecting the oil hoses and ensuring proper supply.

Electrical Connection

Detailed steps and safety precautions for making electrical connections.

Operation

Operating Panel

Description of the control buttons and their functions on the operating panel.

Display

Explanation of the display indicators, operating statuses, and levels.

Commissioning

Prerequisite

Conditions and checks required before starting the commissioning process.

Adjusting the Burner

Procedure for adjusting burner settings, including VSD and non-VSD models.

Set Air Pressure Switch (Optional)

Instructions for checking and adjusting the air pressure switch.

Concluding Work

Final steps after commissioning, including checks, documentation, and operator information.

Check Combustion

Methods for checking and optimizing combustion parameters like excess air and flue gas.

Subsequent Optimisation of Operating Points

Procedure for fine-tuning combustion values after initial setup.

Shutdown

Servicing

Notes on Servicing

General safety precautions and guidelines for performing maintenance.

Service Plan

Details the recommended maintenance schedule and procedures for components.

Hinge Open the Burner

Instructions on how to open the burner housing for access to internal parts.

Replace Nozzles

Step-by-step guide for removing old and fitting new oil nozzles.

Set Ignition Electrodes

Procedure for adjusting the position of the ignition electrodes.

Removing the Mixing Head

Instructions on how to detach the mixing head assembly.

Set Mixing Head

Guide for setting nozzle distance and basic assembly configuration.

Service Position

Steps to prepare the burner for service access.

Removing and Refitting Oil Pump

Procedure for removing and reinstalling the oil pump.

Removing and Refitting Fan Wheel

Instructions for removing and reinstalling the fan wheel.

Remove Burner Motor

Procedure for removing the burner motor unit.

Removing and Refitting Oil Pump Filter

Guide for replacing the oil pump filter.

Removing and Refitting Air Damper Actuator

Steps for removing and reinstalling the air damper actuator.

Removing and Refitting Angle Drive

Instructions for removing and reinstalling the angle drive.

Replacing the Combustion Manager

Procedure for replacing the main control unit.

Replacing the Fuse

Instructions on how to safely replace the internal fuse.

Set Flame Sensor RAR9 (Optional)

Procedure for setting the flame sensor for continuous operation.

Troubleshooting

Procedures for Fault Conditions

Overview of fault indications and initial diagnostic steps.

Rectifying Faults

Detailed information on identifying and correcting specific fault codes.

Operating Problems

Troubleshooting guide for common operational issues and their causes.

Technical Documentation

Program Sequence

Details the sequence of operating statuses and their corresponding conditions.

Conversion Table Unit of Pressure

Provides conversion factors for different pressure units.

Project Planning

Oil Supply

General information and requirements for the installation of the oil supply system.

Continuous Running Fan or Post-Purge

Safety considerations for continuous fan operation or post-purge cycles.

Additional Requirements

Specifies additional requirements based on standards and plant types.

Spares

Notes