Westerbeke 3.5 BCG - Table of Contents

TABLE OF CONTENTS
Parts Identification ............................................. 2 Remote Oil Filter ............................................... 21
Introduction ......................................................... 3 Starter Motor ..................................................... 22
Fuel, Engine Oil and Coolant .............................. 5
Testing ......................................................... 22
Control Panels .................................................... 6 Disassembly ................................................. 23
Preparations for Initial Start-Up ......................... 7 Battery Charging Circuit ................................... 24
Operating Instructions ........................................ 8 Integral Controller ....................................... 25
Overspeed Shutdown ..................................... 9 Testing ......................................................... 25
Break·ln Procedure (Daily Operation) ................. 10 Engine Troubleshooting .............................. : ...... 26
Checklist.................................. . .................. 10 Engine Adjustments ........................................... 28
Safety Shutdown Switches ................................ 11
Govemor ...................................................... 28
Exhaust Temperature Switch ....................... 11 Spark Plugs .................................................. 29
Low Oil Pressure Switch ............................. 11 Choke Solenoid ........................................... 29
Engine Circuit Breaker ................................
11 Ignition Wires .............................................. 29
High RPM Shutdown Switch ......................
11 Valve Clearance Adjustment ....................... 30
High Water Temperature Switch ................. 11 Ignition Timing ............................................ 30
. Maintenance Schedule ..................................... 12 Torquing Cylinder Head Bolts .................... 30
Catalytic Converter ...................................... 13 Wiring Diagram .................................................. 31
Cooling System .................................................. 14
Wiring Schematic ............................................. .32
Raw .Water Intake ........................................ 15 Remote Start Panel ........................................... 33
·Raw Water Pump ......................................... 15
Remote lnstrumentPanel ................................. 33
Changing Coolant ........................................ 16 Generator Information ....................................... 34
Drive· Belt Adjustment ................................. 16 BC Generator ..................................................... 35
Heat Exchanger ........................................... 17 Internal Wiring Diagram ............................. 35
Thermostat ................................................... 17 Circuit Breaker ............................................ 35
Fuel System ....................................................... 18 BCA Wiring Diagram ................................. .36
Fuel Lift Pump ............................................. 18
No-Load Voltage Adjustment ...................... 37
Carburetor Filter Screen ..............................
18
Resistance Figures ...................................... .38
Gasoline/Water Filter ................................... 18
Shore Power Transfer Switch ..................... .39
Gasdenser .....................................................
18
Carburetor .................................................... 19
Lay-up and Recommissioning .......................... .40
BCG Generator Specifications ........................... 42
Engine Oil Change ............................................. 20 Torque Specifications ...................................... 44
Spm on Oil Filter ......................................... 20 Suggested Spare Parts ...................................... 45
Engines & Generators
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