SPECIAL
TOOLS
·
GENERATOR
FlaD
FABRICATED
TOOLS
These drawings provide a means by which simple tools can be
made to assist in the removal
of
the generator
end
from the
engine and
in
the replacement
of
the generator
end
on the engine.
A
local
machine shop should be able to fabricate these tools at a
modest price, but
first
check with your local
WES1ERBEKE
dealer to see
if
these tools are on hand for loan.
Housing
Puller
Tool
This tool allows the bearing
in
the
generator
housing
to be
gently pushed straight
off
the housing without any twisting.
If
a nut
of
the same specifications as that
of
the tapped hole
in
the pilot tool
were
to
be
welded on the
end
of
the
eye
bolt,
this
tool would be able to pull the bearing back into
place
without
any
twisting. Please refer to these drawings before
t;he
genera-
tor end is removed.
HOUSING
PULLER
TOOL
(FIELD
FABRICATED)
Weld
a
1!2·13
UNC
Hex
Nut
to
one
side
of
this
center
hole.
1/2-13
UNC
Store-bought
eye
bolt
with
tapered_
tip.
1/2"
(12.7
mni)
Dia.
Drill
Typ.
4
holes
Material:
Cold-rolled
Steel
Lifting
Eye
Tool
This tool allows a mechanic to safely remove the generator
end from the engine by attaching this Generator End Lifting
Eye to the four screw holes located under the control panel. To
use this Lifting
Eye,
remove the generator's control panel and
screw the Lifting
Eye
to the generator end.
Disk
Alignment
Tool
4
HOLES
1/4"
(6
mm)
This tool allows a mechanic to safely remove and install the
generator drive disks
by
aligning the disks with the Drive Plate
Guide Pin.
The
Pin
screws into the flywheel and acts as a
guide. Also
the
pin
helps to support some
of
the rotor and the
drive plate's
weight
while removing or replacing these parts.
rnmnmmwm
t
Material:
One
M8
bolt
with the hex head machined off and a
screwdriver
slot
cut
in the machined end.
Pilot
Tool
Screwed into
the
end
of
the rotor shaft, this tool
can
be
used to pull
the
stator
assembly away from the engine
without damagi.ng the
stator
windings.
This
tool can
be
used at reassemblv. ·
-~~~~i=~=>
lmove
all
burrs,
break
all
sharp
edges.
·
8.0".
R.tJ.
=~'J~~
2435"1!----~----------t?
L~---------16.00.~-·
----~--j-1
PROPER
USE
OF
HOUSING
PUllER
Material:
Aluminum
minimum
effective
length
12»
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