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Williams 3509622 User Manual

Williams 3509622
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Owners Manual Save this manual for future reference.
Williams Furnace Co. 250 West Laurel Street Colton, California 92324 U.S.A.
Top-Vent Gravity Wall
Furnace
Model Numbers:
2509622; 2539622; 2559622; 3509622; 3539622; 3559622;
5009622; 5039622; 5059622
FOR USE WITH NATURAL GAS ONLY
Model Numbers:
2509621; 2539621; 2559621; 3509621; 3539621; 3559621;
5009621; 5039621; 5059621
FOR USE WITH PROPANE GAS ONLY
READ THIS OWNER’S MANUAL CAREFULLY BEFORE YOU
INSTALL YOUR NEW WILLIAMS WALL FURNACE.
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause injury
or property damage. Refer to this manual. For
assistance or for additional information consult a
qualified installer, service agency or the gas
supplier.
50,000
Btu/hr. Model
25,000 and 35,000
Btu/hr. Model
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Open all windows.
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone or cell phone in your
building.
Extinguish any open flame.
Immediately call your gas supplier from
a neighbors phone. Follow the gas
supplier’s instructions.
If you cannot reach the gas supplier,
call the fire department.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
WARNING: If the information in these
instructions is not followed exactly, a fire or
explosion may result causing property
damage, personal injury or loss of life.

Questions and Answers:

Williams 3509622 Specifications

General IconGeneral
Model Number3509622
BrandWilliams
CategoryFurnace
Efficiency80%
Heat ExchangerAluminized Steel
Ignition TypeElectronic
Vent Size4 inches

Summary

Owner's Manual and Safety Information

General Furnace Overview

Introduces the Top-Vent Gravity Wall Furnace and its model numbers for natural and propane gas.

Gas Leak Safety Procedures

Provides critical instructions on what to do if you smell gas, emphasizing immediate actions and contacting authorities.

Warranty and Installation Record

Warranty Terms and Conditions

Details the limited one-year and extended warranties, limitations, and consumer duties for the furnace.

Installation Record Section

A dedicated section for recording installation details like model number, purchaser, and installer information.

Critical Safety Rules

Installation and Location Safety

Covers adherence to codes, electrical grounding, furnace placement, and avoiding water damage.

Operational Safety Guidelines

Emphasizes safe operation, clearances, handling flammable materials, and supervising children.

Introduction to Installation

Installation Preparation and Requirements

Outlines installation steps, code compliance, gas type verification, and vent safety system.

Materials, Tools, and Accessories

Lists required materials, tools, and optional accessories for furnace installation.

Installing the Wall Furnace

Furnace and Thermostat Location

Guides on selecting optimal placement for the furnace and thermostat for circulation and sensing.

Minimum Installation Clearances

Specifies required clearances from ceiling, walls, and floor for safe installation.

Combustion and Ventilation Air

Air Supply Requirements

Details the importance of adequate air for combustion and ventilation in modern, tight homes.

Air Starvation Signals

Identifies signs that may indicate insufficient air supply to the furnace, leading to hazards.

Recessed Wall Mount Installation

Wall Opening and Stud Spacing

Instructions for cutting the wall opening and working with stud spacing for recessed mounting.

Rear Outlet Register Installation

Steps for installing an optional rear outlet register during recessed installation.

Surface Mount Installation

Free Standing Accessory Assembly

Guides for assembling and installing the optional free-standing accessory for surface mounting.

Wall and Ceiling Preparation

Details on finding studs, cutting openings, and preparing the wall for surface mounting.

Vent Installation Procedures

Vent System Requirements

Covers compliance with codes, vent types, clearances, and proper termination for safe venting.

Completing the Venting System

Instructions on extending vent pipes, adapters, and final connections to the vent cap.

Attaching the Furnace to the Wall

Furnace Insertion and Securing

Steps for inserting the furnace into the wall recess and securing it to the structure.

Rear Outlet Kit Knockout Removal

Instructions for preparing the rear outlet kit by removing knockout plates.

Gas Supply and Piping

Gas Type and Orifice Sizing

Information on matching furnace to gas type and understanding orifice sizes for proper operation.

Gas Conversion Kits

Lists available kits for converting the furnace between natural gas and L.P. gas.

Gas Piping Practices

Pipe Sizing and Layout

Guidelines for selecting proper pipe size and general piping layout according to codes.

Gas Connection Procedures

Proper methods for connecting gas supply, including unions, shut-off valves, and drip legs.

Front Panel and Gas Checks

Front Panel Installation

Steps for attaching the front access panel to the furnace after installation.

Checking Gas Piping for Leaks

Procedures and warnings for safely testing gas connections using a soap solution.

Thermostat Installation Guide

Wall-Mounted Thermostat Setup

Instructions for installing a thermostat directly on the wall, including wiring.

Face Panel Mounted Thermostat Setup

Instructions for installing a thermostat integrated into the furnace face panel.

Start-Up Procedures

Checking Gas Input and Pressures

Verifying correct gas input and manifold pressure for safe and efficient furnace operation.

Thermostat Operation Check

Ensuring the thermostat correctly controls furnace ignition and shutdown.

Operating Your Furnace

Pilot Burner and Flame Inspection

How to check pilot flame quality and burner flame characteristics for proper function.

Normal and Abnormal Flame Appearance

Descriptions of correct and incorrect flame conditions, and what to do if abnormal.

Lighting and Operating the Pilot

Pilot Lighting Instructions

Step-by-step guide for safely lighting the pilot light on the furnace.

Gas Control Knob Operation

How to use the gas control knob for pilot and main burner operation.

Furnace Operation Sequence

Turning Off Gas to Appliance

Procedures for safely shutting off the gas supply to the furnace.

Furnace Operational Sequence

Describes the automatic sequence of furnace operation from thermostat to fan shutdown.

Caring for Your Furnace

Annual Upkeep and Cabinet Care

Recommendations for routine maintenance and cleaning the furnace exterior and interior.

Combustion and Ventilation Air Maintenance

Ensuring airflow pathways remain clear for efficient operation and safety.

Installing Blower Accessory

Blower Accessory Installation Steps

Instructions for installing an optional blower accessory for increased air circulation.

Burner Compartment Cleaning

Emphasizes keeping the burner area clean to prevent hazards like carbon monoxide.

Blower Accessory Replacement Parts

Replacement Parts for Model 2901

Lists parts and their reference numbers for the Model 2901 blower accessory.

Replacement Parts for Model 2907

Lists parts and their reference numbers for the Model 2907 blower accessory.

Motorized Rear Outlet Accessory

Rear Outlet Register Installation

Guides on installing the motorized rear outlet register for directing heat to adjacent rooms.

Blower Settings and Location

Explains blower operation modes and proper placement of the register.

Motorized Rear Outlet Parts

Replacement Parts List

An illustrated breakdown and list of replacement parts for motorized rear outlet models.

Furnace Replacement Parts

Control Assembly Components

Diagrams and part identification for control assemblies in different series.

Cabinet and Body Part Diagrams

Illustrated parts for furnace cabinets and bodies for various models.

Troubleshooting Common Issues

Pilot and Burner Operation Problems

Addresses issues like pilot outage, no main burner gas, and insufficient heat.

Thermostat and Furnace Control Issues

Solves problems related to furnace turning off prematurely or not shutting off.

Advanced Troubleshooting and Operation

Blower and Venting System Issues

Diagnoses problems with noisy blowers, no blower operation, and vent blockages.

Abnormal Furnace Operation

Covers issues like delayed ignition, expansion noise, and flame roll-out.

Service and Parts Information

Service Hints and Gas Safety

Offers general service tips and reiterates gas safety precautions.

Ordering Replacement Parts

Provides information on how to order necessary repair parts for the furnace.

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