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Williams 4007732 User Manual

Williams 4007732
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Owners Manual Save this manual for future reference.
Williams Furnace Co. 250 West Laurel Street Colton, California 92324 U.S.A.
Counterflow Direct-Vent
Gas Wall Furnaces
Model Numbers:
4007332; 4007732; 5507332; 6007732
FOR USE WITH NATURAL GAS ONLY
Model Numbers:
4007331; 4007731; 5507331; 6007731
FOR USE WITH LIQUEFIED PETROLEUM (L.P.) GAS ONLY
READ THIS OWNER‟S MANUAL CAREFULLY BEFORE YOU
INSTALL YOUR NEW WILLIAMS WALL FURNACE.
WARNING: Improper installation, adjustment, alteration,
service or maintenance can cause injury or property
damage. Refer to this manual. For assistance or for
additional information consult a qualified installer,
service agency or the gas supplier.
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Open all windows.
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone or cell phone in your
building.
Extinguish any open flame.
Immediately call your gas supplier from
a neighbor‟s phone. Follow the gas
supplier‟s instructions.
If you cannot reach the gas supplier,
call the fire department.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
WARNING: If the information in these
instructions is not followed exactly, a fire or
explosion may result causing property
damage, personal injury or loss of life.
WARNING: This direct-vent furnace is approved for aftermarket mobile home installations (once the mobile home is
sold, installed and stationary) unless prohibited by local codes. Not for mobile home manufacturer (factory) installation.
Do not install any of these furnaces (natural or L.P. Gas) in trailers or recreational vehicles.

Questions and Answers:

Williams 4007732 Specifications

General IconGeneral
BrandWilliams
Model4007732
CategoryFurnace
LanguageEnglish

Summary

Direct-Vent Gas Wall Furnaces

What to Do If You Smell Gas

Immediate actions to take if a gas leak is detected.

Warranty Information

Limited One-Year Warranty Coverage

Covers defects in material or workmanship for one year from purchase.

Limited Extended Warranty Coverage

Extends coverage for combustion chamber issues for nine years after the first year.

Warranty Limitations and Exclusions

Outlines exclusions and limitations on warranty coverage and liability.

Owner's Duties Under Warranty

Responsibilities of the owner regarding installation, operation, and maintenance.

General Warranty Provisions

Manufacturer's responsibilities, service procedures, and legal rights.

Safety Rules and Guidelines

Installation Compliance with Local Codes

Adherence to national and local codes for safe installation.

Canadian Installation Safety Requirements

Specific codes and regulations applicable to installations in Canada.

General Safety Precautions for Operation

Critical warnings and practices to prevent injury, fire, or explosion.

Introduction and Product Overview

Manufacturer's Statement on Quality

Manufacturer's statement on quality assurance, safety audits, and design performance.

Basic Furnace Description and Components

Details on the direct-vent wall furnace design, components, and operation.

Essential Tools and Materials List

Lists essential tools and materials required for furnace installation.

Helpful Installation Information Resources

References to additional booklets and codes for installation guidance.

Unpacking and Preparation Procedures

Optional Accessories for Furnace Enhancements

Information on available accessory kits for enhancing furnace functionality.

Step-by-Step Furnace Unpacking

Step-by-step instructions for safely unpacking the furnace and its components.

Furnace Installation Procedures

Optimal Location for Furnace and Thermostat

Guidelines for selecting an optimal location for the furnace and thermostat.

Recessed Wall Mount Installation Process

Procedures for installing the furnace recessed into a wall.

Sealing Stud Cavities for Installation

Method for sealing stud cavities when required for installation.

Creating Gas and Electrical Openings

Instructions for creating openings for gas lines and electrical wiring.

Offset Wall Installation Guidance

Guidance for installing the furnace on an offset or uneven wall surface.

Surface Wall Mount Installation Process

Procedures for mounting the furnace directly onto a wall surface.

Preparing for Optional Side Outlet Installation

Details on preparing the wall for an optional side outlet grille.

Installing Optional Side Outlet Grille Kit

Instructions for installing the side outlet grille accessory.

Installing Optional 2-Way Diffusing Grille Kit

Information on installing the 2-way diffusing grille accessory.

Installing Optional 1-Way Front Diffusing Grille Kit

Information on installing the 1-way front diffusing grille accessory.

Thermostat Wiring and Connection Steps

Steps for running thermostat wire and connecting it to the furnace.

Thermostat Physical Mounting Procedure

Procedures for physically attaching the thermostat to the wall.

Determining Proper Vent Tube Lengths

Guidelines for cutting vent and air inlet tubes to the correct length.

Attaching Vent Tubes to Furnace Assembly

Steps for connecting the vent and air inlet tubes to the furnace heat exchanger.

Trim Cover Installation for Vent Area

Instructions for installing the trim cover to conceal gaps.

Fastening the Furnace Bottom to the Floor

Methods for securing the furnace base to the floor.

Securing Furnace Top for Surface Mount

Securing the furnace top to the wall for surface installations.

Securing Furnace Top for Recessed Mount

Securing the furnace top to the wall for recessed installations.

Gas Supply and Piping Installation

Gas Supply Pressure Requirements

Specifications for natural gas and L.P. gas supply pressures.

Orifice Size Selection Guide

Information on selecting correct orifices based on gas type and input rating.

Gas Piping Connection Guidelines

Guidelines for connecting the gas supply line to the furnace.

Electrical Wiring and Grounding

Electrical Connection Standards and Precautions

Standards and precautions for making electrical connections.

Grounding Requirements for Electrical Safety

Proper methods for grounding the furnace for electrical safety.

Power Supply Cord Connection Steps

Steps for connecting the furnace's power supply cord.

Start-Up Procedure and System Checks

Natural Gas Input Rate Verification

Procedure for verifying natural gas input rate and pressure.

Thermostat Operation Verification

Verifying thermostat controls the furnace operation correctly.

Pilot Burner Adjustment Procedure

Steps for adjusting the pilot flame for proper operation.

Manifold Gas Pressure Measurement

Measuring and verifying the manifold gas pressure with a manometer.

Operating Your Furnace - Pilot Ignition Models

Standing Pilot Models Operation Guide

How to operate furnaces with a standing pilot ignition system.

Furnace Automatic Safety Controls Overview

Explanation of the furnace's automatic safety features.

Operating Your Furnace - Electronic Ignition Models

Electronic Ignition Models Operation Guide

How furnaces with electronic ignition operate.

Safety Limit Control Functions

Details on the limit switch and thermal overload protection.

Lighting Instructions

Safety Warnings Before Lighting Pilot

Critical safety warnings and checks before lighting the pilot.

Gas Leak Emergency Response Procedures

Emergency procedures for gas leaks.

Turning Off Gas Supply to Furnace

Steps to safely turn off the gas supply to the furnace.

Caring for Your Furnace

Cabinet Cleaning and Area Clearance

Instructions for cleaning the cabinet and maintaining clearance around the unit.

Maintaining Combustion and Ventilation Airflow

Importance of keeping air passages clear for proper operation.

Annual Maintenance and Cleaning Tasks

Recommended maintenance checks and cleaning procedures.

Pilot Burner Flame Adjustment

How to adjust the pilot flame for proper operation.

Burner Flame Pattern Inspection

How to check the burner flame pattern for proper combustion.

Venting System Maintenance and Sealing

Ensuring the vent system is clear, sealed, and in good condition.

Burner Cleaning and Technical Data

Burner Cleaning Procedures and Precautions

Steps for cleaning the furnace burner assembly.

Furnace Technical Information Summary Table

Table detailing model numbers, gas types, BTU ratings, and orifice sizes.

Wiring Diagrams - Intermittent Ignition

Wiring Diagram for Models 4007332/4007331

Electrical schematic for specific furnace models with intermittent ignition.

Wiring Diagram for Models 5507332/5507331

Electrical schematic for specific furnace models with intermittent ignition.

Wiring Diagrams - Standing Pilot Ignition

Wiring Diagram for Models 4007732/4007731

Electrical schematic for specific furnace models with standing pilot.

Wiring Diagram for Models 6007732/6007731

Electrical schematic for specific furnace models with standing pilot.

Replacement Parts Identification

Cabinet and Body Assembly Parts - Models 4007xxx

Illustrated parts breakdown for the furnace cabinet and body components.

Control Assembly Parts - Models 4007332 & 4007331

Illustrated parts breakdown for the control assembly of specific models.

Control Assembly Parts - Models 4007732 & 4007731

Illustrated parts breakdown for the control assembly of specific models.

Furnace Assembly Parts - Models 5507332 & 5507331

Illustrated parts breakdown for furnace assembly components.

Cabinet and Body Assembly Parts - Models 5507332 & 5507331

Illustrated parts breakdown for the furnace cabinet and body components.

Furnace Assembly Parts - Models 6007732 & 6007731

Illustrated parts breakdown for furnace assembly components.

Cabinet and Body Assembly Parts - Models 6007732 & 6007731

Illustrated parts breakdown for the furnace cabinet and body components.

Control Assembly Parts - Models 5507332 & 5507331

Illustrated parts breakdown for the control assembly of specific models.

Control Assembly Parts - Models 6007732 & 6007731

Illustrated parts breakdown for the control assembly of specific models.

Massachusetts Installation Regulations

State-Specific Installation Requirements

Specific safety and installation requirements mandated for Massachusetts.

Forsaire Hardwire Accessory Installation

Hardwiring Installation Instructions

Steps for converting the furnace to a hardwired electrical connection.

Troubleshooting Furnace Issues - Ignition and Pilot

Pilot Will Not Stay Lit Troubleshooting

Diagnosing and resolving issues where the pilot light extinguishes.

Main Burner Ignition Failure Troubleshooting

Troubleshooting steps when the main burner fails to ignite.

Burner Shuts Off Prematurely Troubleshooting

Identifying causes for the burner shutting off prematurely.

Troubleshooting Furnace Issues - Operation

Burner Cycling On and Off Troubleshooting

Addressing issues with the burner cycling unexpectedly.

Furnace Shuts Off Before Set Temp Troubleshooting

Diagnosing why the furnace might turn off before reaching the set temperature.

Furnace Fails to Shut Off Troubleshooting

Troubleshooting when the furnace fails to turn off.

Abnormal Furnace Operation Troubleshooting

Identifying and resolving unusual furnace operation like noises.

Burner Shuts Off Unexpectedly Troubleshooting

Diagnosing why the burner might shut off without apparent reason.

Troubleshooting Furnace Issues - Ignition Sequence

No Spark or Pilot Gas Troubleshooting

Steps to resolve issues with ignition and gas supply to the pilot.

Spark Present, No Pilot Gas Troubleshooting

Diagnosing issues when spark is present but pilot gas is not.

Pilot Gas Present, No Spark Troubleshooting

Troubleshooting when pilot gas is supplied but no spark is generated.

Pilot Lit, Main Burner Won't Ignite Troubleshooting

Resolving problems where the pilot is lit but the main burner does not ignite.

Troubleshooting Furnace Operation Issues

Pilot Cycles Off and On Intermittently

Diagnosing intermittent pilot cycling issues.

Main Burner Shuts Down Before Thermostat Satisfaction

Addressing situations where the main burner shuts down before the thermostat is satisfied.

Hints and Information

General Service Hints and Tips

Advice on avoiding service calls by checking basic troubleshooting steps.

Gas Leak Emergency Response Procedures

Critical safety procedures and contact information in case of a gas leak.

How to Order Replacement Parts

Procedure for Ordering Repair Parts

Information required for ordering replacement parts, including model and part numbers.

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