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Williams 3509622A - User Manual

Williams 3509622A
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WARNING: If the information in these instructions
is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Open all windows.
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone or cell phone in your building.
Extinguish any open flame.
Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
If you cannot reach the gas supplier, call the fire
department.
Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
25,000 - 35,000
BTU/hr.
MONTEREY HOME FURNACE
TOP VENT GAS WALL HEATER
WARNING: Do not install any of these furnaces
(natural or propane gas) in mobile/manufactured homes,
trucks or recreational vehicles.
WARNING: This product can expose you to
chemicals including epichlorohydrin which is known to
the State of California to cause cancer and birth defects
and/or other reproductive harm. For information go to
www.p65warnings.ca.gov
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause injury or
property damage. Refer to this manual. For assistance or
for additional information consult a qualified installer or,
service agency.
SINGLE SIDED MODEL NUMBERS
(natural gas)
2509622A / 3509622A
(propane gas)
2509621A / 3509621A
DOUBLE SIDED MODEL NUMBERS:
(natural gas)
5009622A
(propane gas)
5009621A
DISCONTINUED MODEL NUMBERS:
2519622A  2539622A  2559622A  3519622A  3539622A
 355622A  5019622A  5039622A  5059622A  2519621A
 2539621A  2559621A  3519621A  3536221A  3559621A 
5019621A  5039621A  5059621A
SAVE THIS MANUAL FOR FUTURE REFERENCE.
READ THIS OWNER’S MANUAL CAREFULLY BEFORE YOU
INSTALL YOUR NEW WILLIAMS WALL FURNACE.
250 West Laurel Street, Colton CA 92324 • WWW.WFC-FC.COM • 1-888-444-1212
50,000 BTU/hr.
TM
OWNER’S MANUAL
INSTALLATION INSTRUCTIONS
VISITEZ NOTRE SITE WEB POUR LA VERSION FRANÇAISE DE CE MANUEL
VISITE NUESTRA PÁGINA WEB PARA LA VERSIÓN EN ESPAÑOL DE ESTE MANUAL
https://www.williamscomfortprod.com/products/furnaces/

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Questions and Answers

  • A
    Andrew HansenAug 21, 2025
    What to do if Williams 3509622A operates but turns off too soon?
    • Y
      youngmichaelAug 21, 2025
      If your Williams Furnace turns off before the room reaches the set temperature, here's what you can check: * Examine the thermostat's location. It shouldn't be near warm air from the furnace, a lamp, or above a TV or stereo. * The thermostat itself might be defective. Check its calibration or consider replacing it.
  • M
    Mark MatthewsAug 25, 2025
    Why Williams Furnace not producing sufficient heat?
    • B
      Bryan ThomasAug 25, 2025
      If your Williams Furnace isn't producing enough heat, here are a couple of things to investigate: * The furnace might be too small for the space you're trying to heat. Review the heat sizing calculations to ensure it's adequate. * The furnace may not be burning at its full rate. Check the gas pressure at the gas valve. It should be 4 inches water column for natural gas or 10 inches water column for L.P.G. Also, check for any blockages in the burner orifices.
  • N
    Nicole CordovaAug 28, 2025
    Why Williams 3509622A pilot light keeps going out?
    • K
      Kathleen WheelerAug 28, 2025
      If you are experiencing pilot outages with your Williams Furnace, here are some things to consider: * The pilot flame may be too low or too high. Adjust the pilot flame accordingly. The pilot orifice might also be plugged, so check for spider webs or other obstructions. * Drafts or drafty areas can also cause pilot outages. Check for drafts in doorways and high-movement areas.
  • T
    Timothy LopezSep 3, 2025
    How to fix Williams 3509622A that won't shut off?
    • O
      opriceSep 3, 2025
      If your Williams Furnace keeps running even after the room reaches the set temperature, consider these possibilities: * Defective thermostat wiring could be the cause. Look for shorted thermostat lead wires, possibly caused by a nail or staple. Remove the thermostat leads from the valve terminals to check. * The thermostat's location might be the problem. If it's on an outside wall or there's a hole behind it, cold air could be affecting its reading. Try relocating it. * The thermostat itself could be defective. Check its calibration, verify its temperature reading, or replace it. * The valve might be stuck open. In this case, replace the valve.
  • W
    William BrownSep 7, 2025
    How to fix noisy blower in Williams 3509622A Furnace?
    • C
      Charles OrtizSep 7, 2025
      If your Williams Furnace blower is making excessive noise, try the following: * Check for a rattling housing and tighten the blower screws. * A dirty blower can cause noise. Clean the blower wheel. * If the blower wheel is bent, try to straighten it or replace it if necessary.
  • A
    Angela TannerNov 13, 2025
    Why Williams Furnace pilot will not stay lit?
    • W
      williammooreNov 13, 2025
      The pilot light on your Williams Furnace might not stay lit due to several reasons: * The generator may not be producing enough millivolts. Ensure the pilot flame is directly hitting the generator. * The generator connections at the gas valve might be loose or dirty. Try cleaning and tightening these connections. * The generator itself could be defective. Use a millivolt meter to check the reading at the generator terminals with the valve in the 'Pilot' position. Disconnect the thermostat wires first. A reading of 450 millivolts or higher is needed. * A grounded thermostat wire could be the issue. Disconnect the thermostat wires from the valve terminals. If the pilot stays lit, trace the thermostat wiring for any grounds, such as contact with the furnace, gas supply, nails, or sta...
  • A
    Anna RussellNov 17, 2025
    What to do if Williams Furnace has no gas to the main burner?
    • A
      Ashley ReyesNov 17, 2025
      If there's no gas reaching the main burner of your Williams Furnace, consider the following: * Ensure the gas valve is turned to the 'ON' position after lighting the pilot. * Verify that the thermostat is set to a temperature that calls for heat. * The furnace orifice might be plugged. Inspect, clean, or replace it if necessary. * Check the thermostat wires for proper connections at the valve terminals. If the valve operates, inspect the thermostat wires themselves. A defective thermostat can also cause this issue. * The pilot generator might not be generating enough millivolts to open the valve. Refer to solutions 1a and 1c for troubleshooting the pilot. * The gas valve could be defective. Replace it after verifying the above steps. * The vent safety switch may have tripped...
  • H
    Heather CruzDec 1, 2025
    Why Williams 3509622A main burner will not stay on?
    • J
      Jennifer WagnerDec 1, 2025
      If the main burner on your Williams Furnace won't stay on, consider the following: * Check the vent pipe for any blockages like bird nests, twigs, or leaves. Also, ensure the vent cap is correctly installed and not placed too far down on the vent pipe. The cap should be from the same manufacturer as the vent. * The vent might be too short. It should extend at least 12 feet above the floor plate, with the top being at least 2 feet above any obstacle within a 10-foot radius, including the roof. * Restrictions in the vent system caused by offsets can be a problem. Type “B” vents should extend vertically with offsets not exceeding 45 degrees. Any angle greater than 45 degrees is considered horizontal. Offsets should be at least 2 feet above the draft hood or as far away as possible. Too...

Summary

Monterey Home Furnace Top Vent Gas Wall Heater

Owners Manual & Installation Instructions

Essential guidance for the installation and safe operation of the furnace.

Emergency Gas Leak Procedure

Steps to take immediately if you suspect a gas leak to ensure safety.

Warranty and Installation Record

Warranty Terms and Consumer Duties

Covers limited warranties, limitations, and required consumer actions for warranty.

Installation Record Keeping

Section for recording furnace installation details for future reference and warranty.

Manual Section Overview

Quick Reference Topics

Provides a quick guide to key furnace installation and operation topics.

Installing Your Furnace

Detailed instructions for the physical installation of the wall furnace.

Operating Your Furnace

Guidance on how to safely start up and operate the furnace.

Furnace Care and Maintenance

Instructions for cleaning, upkeep, and routine maintenance of the furnace.

Safety Rules and Precautions

Introduction and Carbon Monoxide Hazard

Carbon Monoxide Poisoning Hazard

Details the severe risks of carbon monoxide and necessary safety steps.

Installation Preparation

Required Materials and Tools

Lists basic materials and tools needed for furnace installation.

Optional Accessories and Resources

Information on optional accessories and helpful installation resources.

Furnace Installation Procedures

Locating the Furnace and Thermostat

Guidance on selecting the optimal location for the furnace and thermostat.

Combustion and Ventilation Air

Air Requirements for Combustion

Details on providing sufficient air for safe and efficient furnace operation.

Airflow and Ventilation Details

Free Area Openings and Louvers

Guidelines for sizing openings and using louvers for airflow.

Infiltration Air Requirements

How to assess and provide adequate infiltration air for the furnace.

Furnace Placement and Airflow

Hole Placement and Grill Examples

Examples of proper hole placement and grill configurations for airflow.

Air Supply for Confined Spaces

Methods for supplying combustion air to furnaces installed in confined areas.

Recessed Wall Mount Installation

Locating Studs and Cutting Openings

Guidance on finding wall studs and cutting the appropriate wall opening.

Rear Outlet Register Installation

Instructions for installing the optional rear outlet register accessory.

Stud Space and Vent Components

Closing Off Stud Space

Methods for properly closing off stud spaces if they are not 16-inch centers.

Ceiling Plate and Vent Support Installation

Steps for installing the ceiling plate spacer and header plate for vent support.

Surface Mount Installation

Locating Studs and Joists

Guidance on finding wall studs or ceiling joists for surface mounting.

Free Standing Accessory Installation

Steps for assembling and installing the optional free-standing accessory.

Installation Figures and Front Panel

Front Panel Installation

Steps for installing and securing the furnace's front panel.

Vent Installation Requirements

General Venting Procedures

Covers vent termination, pipe types, and clearances for safe venting.

Attaching the Furnace Body

Gas Supply and Optional Rear Outlet Kit

Rear Outlet Kit Installation

Procedures for installing the optional motorized rear outlet register.

Gas Supply Specifications

Details required gas supply pressures and types for furnace operation.

Gas Piping and Orifice Information

Orifice Sizes and Gas Conversion

Details on orifice sizes for different gas types and conversion kit information.

Gas Piping Requirements

Rules for sizing, installing, and testing gas piping for the furnace.

Front Panel Installation

Thermostat Installation

Thermostat Mounting and Wiring

Covers wall-mounted and face panel thermostat installation and wiring connections.

Start-Up and System Checks

Gas Input and Pressure Checks

Critical steps for verifying gas input rates and manifold pressures.

Thermostat and Wiring Checks

Ensuring proper thermostat function and correct wiring connections.

Pilot and Burner Operation

Pilot Burner and Flame Checks

How to inspect the pilot flame and burner appearance for normal operation.

Lighting the Pilot

Step-by-step instructions for safely lighting the furnace pilot.

Operating Instructions

Turning Off Gas Supply

Procedure for safely shutting off the gas supply to the appliance.

Pilot Lighting Procedures

Comprehensive steps for lighting the pilot burner safely.

Furnace Care and Maintenance

Annual Upkeep and Cleaning

Recommendations for yearly maintenance and cleaning of furnace components.

Combustion and Ventilation Air Supply

Importance of keeping air passages clear for proper combustion and ventilation.

Detailed Furnace Cleaning

Blower, Pilot, and Vent System Cleaning

Cleaning procedures for the blower, pilot assembly, and vent system.

Burner and Compartment Cleaning

Instructions for cleaning the burner assembly and the burner compartment.

Blower Accessory Installation

Blower Accessory 2901 & 2907 Installation

Detailed steps for installing the 2901 and 2907 blower accessories.

Motorized Rear Outlet Accessory Installation

Register Installation and Blower Settings

Steps for fitting the register and setting blower operation modes.

Replacement Parts for 250;350 Models

Exploded View and Parts Chart (250;350 Models)

Control Assembly Parts (250;350 Models)

Replacement Parts for 500 Models

Exploded View and Parts Chart (500 Models)

Control Assembly Parts (500 Models)

Blower Accessory 2901 Parts

Blower Accessory 2907 Parts

Motorized Rear Outlet Parts

Furnace Troubleshooting Guide

Additional Information and Regulations

Ordering Repair Parts

Information required when ordering replacement parts from the manufacturer.

Massachusetts Installation Requirements

Specific safety and installation requirements mandated for Massachusetts.

Carbon Monoxide Detector Requirements

Mandatory standards for carbon monoxide detectors in Massachusetts installations.

Service Record Log

Williams 3509622A Specifications

General IconGeneral
BrandWilliams
Model3509622A
CategoryFurnace
LanguageEnglish

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