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Wilo HiControl 1 - User Manual

Wilo HiControl 1
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4 196 363-Ed.04 / 2016-10-Wilo
Wilo-HiControl 1
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de Einbau- und Betriebsanleitung
en Installation and operating instructions
fr Notice de montage et de mise en service
nl Inbouw- en bedieningsvoorschriften
es Instrucciones de instalación y funcionamiento
it Istruzioni di montaggio, uso e manutenzione
ru Инструкцияпомонтажуиэксплуатации
tr Montajvekullanmakılavuzu
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Wilo HiControl 1 Specifications

General IconGeneral
Operating pressure10 bar
Protection classIP44
Switching pressure1.5 bar
Housing materialPlastic
Mains connection1~230 V, 50 Hz
ConnectionR1
Power supply230 V, 50 Hz
Ambient temperature0°C to +40°C
Storage temperature-20°C to +70°C
Relative humidity95% (non-condensing)

Summary

General Information

Document Overview

Details the purpose, origin, and adherence to standards of the operating instructions.

Safety Precautions

Safety Guidelines and Personnel

Covers general safety symbols, risks, and personnel qualifications for safe operation.

Product Modifications and Usage

Unauthorized Modifications and Spare Parts

Highlights risks of unauthorized product modifications and spare parts manufacturing.

Improper Product Use

Warns against improper product usage and exceeding specified limit values.

Product Specifications

Technical Data

Details hydraulic, temperature, and electrical specifications of the HiControl 1.

Applications

System Usage

Describes the automatic control system's use for pumps in residential and agricultural sectors.

Product Description and Function

Product Components

Identifies key components like discharge port, indicator lights, reset button, and connection cables.

Scope of Delivery

Lists the included items for different HiControl 1 versions (standard, EK, ARS).

Operational Details

Automatic Operation

Explains how the pump starts and stops based on pressure and flow, including time delays.

Fault Protection and Restart

Details low water protection, automatic restarts, and manual reset procedures.

Installation and Electrical Connection

Installation Guidelines

Specifies upright installation and advises against using with existing non-return valves.

Hydraulic Connections

Recommends gate valves, pipe sizing, and placement of non-return valves.

Electrical Connections

Wiring Procedures

Details electrical connection steps, voltage requirements, and earthing for safe operation.

Commissioning and Starting

Filling and Priming

Instructions for filling the system, connecting power, and priming the pump correctly.

Starting Procedure

Describes the automatic pump start sequence, manometer readings, and tap operation.

Maintenance Requirements

General Maintenance

Emphasizes that maintenance must be done by qualified personnel and keeping the pump clean.

Long-term Storage

Provides instructions for draining and storing the pump to prevent damage during non-use or freezing.

Troubleshooting Guide

Faults and Causes

Lists common faults like pump not stopping or starting, with their probable causes.

Remedies for Faults

Provides solutions for identified faults, including checking connections and adjusting settings.

Spare Parts and Disposal

Ordering Spare Parts

Instructs users to order spare parts from Wilo Customer Service, quoting rating plate details.

Product Disposal

Advises on recycling valuable raw materials by taking the device to local collection points.

EC Declaration of Conformity

Compliance Statements

Declares conformity with relevant EU directives and harmonized European standards.

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