Winkhaus AV2 / E Manual 4
1. Fabricator Manufacturing Procedure
1.1 Sash and Frame Preparation
Marking Out:
Mark out the hook housings, lock gear box and keep details either from the lock set itself or
from the dimensioned drawing of the lock set.
Please refer to drawings 7.1, 7.2 or 7.3 on pages 15 - 17
Routing:
Carry out all routing for sash and frame hardware, prior to fabrication.
Completely remove all burrs and debris, prior to hardware installation.
Machining details:
Accurate machining and routing is essential for the AV2 / AV2-E locking mechanism.
Please refer to pages 12 or 17
1.2 Hardware installation
Lock
Position lock in Euro groove by assembling handle set and cylinder to sash, and secure lock
to Euro groove with suitable fixing screws.
Installing door leaf into outer frame;
I. Hang the door ensuring that a 4mm airgap is achieved, particularly to the lock to
frame meeting stiles. But do not allow the door to fully close until the keeps have
been fitted.
II. Fit centre keep and individual keep pockets (centre line on lock faceplate should align
with the lower edge of the centre latch strike).
Please refer to drawings 6.1, 6.2 and 6.3 on pages 12 - 14.
III. Or, if full length keeps are being used, position centre keep, and butt the two extension
keeps to it. Ensure that the frame is prepared to receive the striker plates for the two
frame hook latches. These should end up flush with the inside edge of the outer
frame.
IV. Close/refit door sash
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