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Wolf CGG-1K-24 User Manual

Wolf CGG-1K-24
36 pages
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1
3062087_0207
die dem Menschen dient.Technik,
Installation and
operating instructions
Gas fired wall mounted boiler
CGG-1K-24/28
Part no. 30 62 087 Subject to modifications
Wolf GmbH · Postfach 1380 · D-84048 Mainburg · Tel. +49-8751/74-0 · Fax +49-8751/741600 · Internet: www.wolf-heiztechnik.de
02/07 GB

Questions and Answers:

Wolf CGG-1K-24 Specifications

General IconGeneral
BrandWolf
ModelCGG-1K-24
CategoryBoiler
LanguageEnglish

Summary

Safety instructions

Safety instructions / Standards and regulations

Safety regulations

Observe all national safety regulations and installation requirements.

Commissioning

Commissioning must only be carried out by the system installer or a commissioning engineer designated by him.

Instructing the system user

The system installer must hand the operating instructions to the system user and instruct him/her in the operation of the system.

Standards and regulations

Technical classifications and operating parameters for the boiler.

Control / Function / Operation

Dimensions / Installation dimensions

Layout

Positioning information / Installation

General

Determine the installation location for the gas fired boiler; maintain the specified minimum clearances.

Installation inside a cupboard

For installation of the gas fired boiler inside a cupboard note the following:

Installation

Gas connection

Laying the gas pipe as well as making the gas connections must only be carried out by a licensed gas fitter.

Hydraulic connections

Wolf connection sets (accessories) are available for installation on finished and unfinished walls.

Cold water and DHW connection

For the cold water and DHW connection, we recommend the installation in accordance with DIN 1988.

Installation on finished walls

Front view, connection set for installation on finished walls (part no. 86 12 188)

Installation on unfinished walls

Front view, connection set for installation on unfinished walls (part no. 86 12 189)

Flue gas butterfly orifice plate / Routing ventilation air / flue gas

Selection of the flue gas butterfly orifice plate

Prior to installing the flue gas system, check using the appropriate tables, which of the flue gas butterfly orifice plates supplied should be used.

Calculating the flue length 60/100 mm

Calculated flue length = length of straight pipes + 1.0 m per 90° bend / tee + 0.5 m per 45° bend

Balanced flue system

Power connection

Filling the system

Procedure for boilers with internal filling facility

Fill the entire heating system and boiler via the filling facility or an on-site fill & drain valve up to approx. 1.5 bar.

Procedure for boilers without internal filling facility

Fill the entire heating system and boiler via an on-site fill & drain valve up to approx. 1.5 bar.

Commissioning / Checking the gas supply pressure

Connect the test equipment

The gas fired boiler must be switched OFF. Open the gas shut-off valve.

Remove the test equipment

Shut down the boiler. Close the gas shut-off valve.

Displaying / modifying control parameters

Limiting the maximum output

Selecting the pump stage

Commissioning report

Inspection and maintenance / Service report

Report about the inspection and service work

Contains steps for inspection and service work, to be implemented always or if required.

Service report

Service

Cleaning the gas burner

Instructions for switching off the boiler, removing the burner, and cleaning combustion residues.

Cleaning the heating water heat exchanger

Instructions for removing the fan, front wall, and cleaning the heat exchanger fins.

Cleaning the DHW heat exchanger

Instructions for descaling the DHW heat exchanger on the DHW side.

Cleaning the strainer in the cold water inlet

Instructions for removing, cleaning, and reassembling the cold water inlet strainer.

Conversion to other gas types

1. Nozzle change

Steps for changing the burner nozzles and sealing rings for different gas types.

2. Adjusting the control unit

Procedure to adjust the control unit for different gas types using the signal ring and selectors.

3. Checking and adjusting the nozzle pressure

Procedure for checking and adjusting nozzle pressures for various gas types and outputs.

Readjusting the gas valve

Steps for readjusting the gas valve, including maximum and minimum pressure adjustments.

4. Identification

Carry out the re-designation of the gas type in accordance with the instructions supplied with the conversion kit.

Flue gas test

Testing the combustion air

Procedure to test combustion air temperature and CO2 value using a test port.

Testing the flue gas parameters

Procedure to test flue gas parameters by inserting a test probe into the flue gas connection.

Wiring diagram

Specification

Troubleshooting

Fault / Cause / Remedy

Table listing fault codes, their causes, and recommended remedies for troubleshooting.

EC declaration of conformity

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