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Woodward Large Electric Sonic Valve II User Manual

Woodward Large Electric Sonic Valve II
66 pages
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Product Manual 35076
(Rev C, 1/2019)
Original Instructions
Large Electric Sonic Valve II (LESV II)
2-inch, 3-inch, 4-inch, 6-inch
Installation and Operation Manual
Released

Table of Contents

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Woodward Large Electric Sonic Valve II Specifications

General IconGeneral
BrandWoodward
ModelLarge Electric Sonic Valve II
CategoryControl Unit
LanguageEnglish

Summary

General Precautions and Warnings

Revision Information

Details regarding revisions and updates to the manual.

Key Safety Warnings

Overspeed, Overtemperature, PPE, and Startup Safety

Warnings on prime mover protection, PPE, and startup safety.

Electrostatic Discharge Awareness

ESD Handling Precautions

Guidelines for preventing ESD damage to electronic components.

Regulatory Compliance

European Compliance (CE, ATEX, PED)

Details on EU directives, CE marking, ATEX, and PED.

International Compliance (IECEx)

Information on international certifications.

North American and SIL Compliance

North American Certifications (CSA, ETL)

Details on CSA and ETL certifications for North America.

SIL Compliance and Special Conditions

Covers SIL ratings and critical conditions for safe use.

Explosion Hazard and Surface Temperature Warning

Chapter 1: General Information

LESV II System Introduction

Overview of the LESV II valve, actuator, and positioner system.

Valve Performance Characteristics

Performance Metrics and Accuracy

Details on recovery capability, seat leakage, and Cg accuracy.

Chapter 2: Actuator Description

LELA Actuator Components

Describes the components of the LELA and LELA2 actuators.

Actuator Subsystems and Sensors

Motor, Resolver Feedback, and SIL2 Sensor

Details on motor, feedback sensors, and optional SIL2 sensor.

Valve Components and Operational Limits

SonicFlo Valve, Soft Stop Spring, and Pressure Ratios

Describes valve components and operational pressure ratio limits.

Chapter 3: Installation Guide

General Installation Considerations

Provides an overview of general installation requirements.

Installation Safety and Handling

Lifting Hazards and Connector Protection

Covers lifting safety, crushing hazards, and connector protection.

Installation Clearances and Procedures

Lubrication Kit Clearance

Specifies required clearance for lubrication kit access.

Lifting and Piping Installation

Horizontal Lifting and Sleeve Care

Details horizontal lifting and care for the diverging sleeve.

Piping Installation Requirements

Piping Loads, Insulation, and Flange Torquing

Details piping loads, insulation guidelines, and flange torquing.

Vent Port and Valve Characteristics

Fuel Overboard Vent Port and Calibration

Explains the vent port function and automatic calibration process.

Valve and Actuator Configuration Settings

Configuration Parameters Overview

Details ID Module, DVP settings, and user parameters.

Configuration Parameter Details

Valve Type and Serial Number Parameters

Explains parameters specific to valve type and serial number.

Electrical Connections and Cabling

Connector Installation and Wiring Practices

Emphasizes correct connector seating and wiring practices.

Cable Specifications: Motor Resolver 1

Motor Resolver 1 Feedback Signal Cable Diagram

Details the wiring diagram for the motor resolver 1 cable.

Cable Specifications: Stem Shaft Resolver/LVDT

Stem Shaft Resolver/LVDT Feedback Cable Diagram

Details the wiring diagram for the stem shaft feedback cable.

Cable Specifications: Motor Power (2-Inch LESV II)

Motor Power Cable Diagram for 2-Inch LESV II

Details the wiring diagram for the motor power cable on 2-inch models.

Cable Specifications: Motor Power (3, 4, 6-Inch LESV II)

Motor Power Cable Diagram for Larger LESV II

Details the wiring diagram for the motor power cable on larger models.

SIL2 Flow Sensor Electrical Wiring

Connecting the SIL2 Flow Sensor

Step-by-step guide for wiring the SIL2 flow sensor.

Chapter 4: Maintenance and Hardware Replacement

Routine Maintenance and Hardware Replacement

Describes basic maintenance tasks and hardware replacement rules.

Maintenance Procedures

Lubrication and Vent Port Inspection

Details specific maintenance tasks like lubrication and vent port checks.

Hardware Replacement and Sensor Replacement

Hardware Replacement Warnings and SIL2 Sensor Replacement

Covers replacement hazards and SIL2 sensor replacement.

Fuel Overboard Vent Port Management

Vent Port Inspection and Leakage Limits

Details the vent port function and annual inspection requirements.

Chapter 5: Troubleshooting

Troubleshooting Common Issues

Guides users through diagnosing and resolving common problems.

Troubleshooting Symptoms and Remedies

Symptom-Cause-Remedy Table

Provides detailed troubleshooting steps for various symptoms.

Chapter 6: Safety Management - Fuel Shutoff Function

Certified Variations and SFF for Shutoff Function

Details SIL rating, certified versions, and SFF for shutoff.

Safety Management for Fuel Shutoff

Failure Rates and Response Time Data

Provides failure rates and response times for safety evaluation.

Functional Safety Management for Fuel Shutoff

Testing Procedures and Restrictions

Covers functional testing, proof tests, and restrictions.

Chapter 7: Safety Management - Flow Sensor Function

Certified Variations and SFF for Flow Sensor

Details SIL rating, variations, and SFF for flow sensor.

Safety Management for Flow Sensor Function

Failure Rates and Testing Procedures

Provides failure rates and testing procedures for the flow sensor.

Chapter 8: Product Support and Service Options

Product Support Options and Service Programs

Lists available options for product support and service programs.

Service Options and Returns

Replacement, Repair, and Remanufacture Services

Explains available service program details like replacement and repair.

Returning Equipment for Repair

Provides instructions for returning equipment for repair.

Parts, Engineering, and Field Services

Ordering Replacement Parts

Information required for ordering replacement parts.

Engineering and Field Service Offerings

Details available engineering services and field support.

Contacting Woodward Support

Technical Assistance and Support Locations

How to get technical help and find support locations.

Document Revision History

Summary of Revisions

Lists changes made in different document revisions.

EU Declaration of Conformity (LESV II)

Declaration of Incorporation

Incorporation Declaration for Machinery

Declaration for partly completed machinery conformity.

EU Declaration of Conformity (LESV)

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