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easYgen-2000 Series
Woodward easYgen-2000 Series User Manual
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easYgen-2000 Series
Manual
Genset Control
easYgen-2200/2500
Software Version 1.0103 or higher
37535B
2
Table of Contents
Default Chapter
7
Table of Contents
7
1 General Information
17
About this Manual
17
Revision History
17
Depiction of Notes and Instructions
19
Copyright and Disclaimer
20
Service and Warranty
21
Safety
21
Intended Use
21
Personnel
22
General Safety Notes
22
Protective Equipment and Tools
25
2 System Overview
27
Display and Status Indicators
27
Hardware Interfaces (Terminals)
27
Application Modes Overview
28
3 Installation
31
Mount Unit (Plastic Housing)
31
Clamp Fastener Installation
33
Screw Kit Installation
34
Setup Connections
36
Terminal Allocation
36
Wiring Diagrams
38
Power Supply
41
Charging Alternator
42
Voltage Measuring
43
Generator Voltage
43
Mains Voltage
50
Busbar Voltage
56
Current Measuring
62
Generator Current
62
Mains Current
64
Ground Current
65
Power Measuring
66
Power Factor Definition
67
Magnetic Pickup Unit (MPU)
68
Discrete Inputs
69
Relay Outputs (Logicsmanager)
71
Analog Inputs
72
Analog Outputs
76
Serial Interfaces
78
RS-485 Interface
78
Service Port
79
CAN Bus Interfaces
80
Connecting 24 V Relays
83
4 Configuration
85
Basic Setup
85
Configure Language/Clock
85
Configure Display
89
Lamp Test
89
Enter Password
89
System Management
92
Password System
93
Configure Measurement
93
Configure Transformer
98
Function of Inputs and Outputs
101
Discrete Inputs
101
Discrete Outputs
104
Configure Monitoring
107
Generator
107
Generator Operating Voltage / Frequency
107
Generator Overfrequency (Level 1 & 2) ANSI# 81O
108
Generator Underfrequency (Level 1 & 2) ANSI# 81U
109
Generator Overvoltage (Level 1 & 2) ANSI# 59
111
Generator Undervoltage (Level 1 & 2) ANSI# 27
112
Generator Time-Overcurrent (Level 1, 2 & 3) ANSI# 50/51
114
Generator Reverse/Reduced Power (Level 1 & 2) ANSI# 32R/F
115
Generator Overload IOP (Level 1 & 2) ANSI# 32
117
Generator Overload MOP (Level 1 & 2) ANSI# 32
118
Generator Unbalanced Load (Level 1 & 2) ANSI# 46
120
Generator Voltage Asymmetry
122
Generator Ground Fault (Level 1 & 2)
123
Generator Phase Rotation
127
Generator Inverse Time-Overcurrent ANSI# IEC 255
129
Generator Lagging Power Factor (Level 1 & 2)
132
Generator Leading Power Factor (Level 1 & 2)
133
Mains
135
Mains Operating Voltage / Frequency
136
Mains Decoupling
137
Mains Overfrequency (Level 1 & 2) ANSI# 81O
138
Mains Underfrequency (Level 1 & 2) ANSI# 81U
140
Mains Overvoltage (Level 1 & 2) ANSI# 59
141
Mains Undervoltage (Level 1 & 2) ANSI# 27
142
Mains Voltage Increase
144
Mains Time-Dependent Voltage
146
QV Monitoring
149
Change of Frequency
151
Mains Voltage Phase Rotation
155
Engine
157
Engine Overspeed (Level 1 & 2) ANSI# 12
157
Engine Underspeed (Level 1 & 2)
158
Engine/Generator Speed Detection
159
Engine/Generator Active Power Mismatch
161
Engine/Mains Active Power Mismatch
162
Engine/Generator Unloading Mismatch
163
Engine Start Failure
164
Engine Shutdown Malfunction
164
Engine Unintended Stop
165
Engine Operating Range Failure
166
Engine Charge Alternator (D+)
167
Breaker
168
Configure GCB
168
Synchronization GCB
170
Configure MCB
171
Synchronization MCB
173
Generator/Busbar/Mains Phase Rotation
174
Flexible Limits
175
Miscellaneous
179
Alarm Acknowledgement
179
CAN Bus Overload
180
CAN Interface 1
181
CAN Interface 2
181
CAN Interface 2 - J1939 Interface
182
J1939 Interface - Red Stop Alarm
183
J1939 Interface - Amber Warning Alarm
184
Battery Overvoltage (Level 1 & 2)
185
Battery Undervoltage (Level 1 & 2)
186
Multi-Unit Parameter Alignment
187
Multi-Unit Missing Members
189
Configure Application
190
Configure Breakers
190
Dead Bus Closing GCB
191
Synchronization GCB/MCB
192
Dead Bus Closing MCB
193
Open GCB
194
Open MCB
195
Transition Modes (Breaker Logic)
195
Parameters
200
Breakers GCB
201
Breakers MCB
205
Synchronization
207
Inputs and Outputs
208
Analog Inputs
208
Discrete Inputs
215
External Discrete Inputs
219
Discrete Outputs (Logicsmanager)
220
External Discrete Outputs
221
Analog Outputs 1/2
222
Analog Outputs 3/4
226
Engine
229
Engine Type
229
Engine Start/Stop
236
Magnetic Pickup Unit
241
Idle Mode
242
Emergency Run
244
Automatic Run
246
Load Dependent Start Stop (LDSS)
248
Critical Mode
262
Configure Controller
269
Frequency Control
271
Load Control
276
Derating of Power
282
Frequency Depending Derating of Power
284
Voltage Control
286
Power Factor Control
290
Load Share Control
296
Discrete Raise/Low/Function
306
Configure Interfaces
308
CAN Interface 1
308
Additional Server Sdos (Service Data Objects)
310
Receive PDO {X} (Process Data Object)
311
Transmit PDO {X} (Process Data Object)
313
CAN Interface 2
317
Canopen Interface
317
J1939 Interface
318
Load Share Parameters
322
Interface
323
Configure Logicsmanager
323
Configure Counters
327
5 Operation
331
Access Via PC (Toolkit)
331
Install Toolkit
331
Install Toolkit Configuration Files
333
Configure Toolkit
335
Connect Toolkit
335
View and Set Values in Toolkit
338
Front Panel Access
340
Front Panel
340
Basic Navigation
341
Standard Menu Screens
346
Navigation Screens
346
Status/Monitoring Screens
346
Value Setting Screens
347
Specialised Menu Screens
347
Main Screen Voltage Display
347
Alarm List
348
Sequencing
349
Setpoints
350
Synchroscope (Generator/Busbar or Generator/Mains)
350
Logicsmanager Conditions
351
Logicsmanager
351
Event History
352
CAN Interface 1/2 State
352
Change Operating Modes
353
Operating Mode STOP
353
Operating Mode MANUAL
354
Operating Mode AUTOMATIC
355
Restore Language Setting
357
6 Application
359
Basic Applications
360
Application Mode A01 (None)
360
Application Mode A02 (Gcbopen)
361
Application Mode A03 (GCB)
363
Application Mode A04 (GCB/MCB)
365
Multiple Genset Applications
367
Configuring Load-Dependent Start/Stop
369
Configuring Automatic Operation
371
Configuring Emergency Operation
371
Configuring Power Control
372
Special Applications
372
Generator Excitation Protection
372
Configuring a Setpoint Control Via Analog Input
373
Creating Self-Toggling (Pulsing) Relays
376
Performing Remote Start/Stop and Acknowledgement
376
Operating Modes
377
Setting up a Test with or Without Load
378
Remote Start/Stop and Acknowledgement
379
Connecting an IKD 1 on CAN Bus 1
382
Configuring a PWM Duty Cycle for a CAT ADEM Controller
387
Connecting a GSM Modem
388
Connecting a Landline Modem
393
Wiring Self Powered Discrete Inputs
397
Setup Phoenix Expansion Modules
397
Configure External Inputs/Outputs (Phoenix)
400
Start/Stop Logic Mode "Off
400
Ripple Control Receiver
403
Canopen Applications
406
Remote Control
406
Remote Start/Stop and Acknowledgement
406
Transmitting a Frequency Setpoint
411
Transmitting a Voltage Setpoint
413
Transmitting a Power Factor Setpoint
415
Transmitting a Power Setpoint
417
Transmitting Multiple Setpoints
420
Remotely Changing the Setpoint
421
Transmitting a Remote Control Bit
423
Sending a Data Protocol Via TPDO
424
Troubleshooting
426
Modbus Applications
427
Remote Control
427
Remote Start/Stop and Acknowledgement
427
Setpoint Setting
428
Remotely Changing the Setpoint
431
Changing Parameter Settings
433
Parameter Setting
433
Configuration of Logicsmanager Functions
435
Configuration of Logicsmanager Functions for Remote Access
438
Configuration of Logicsmanager Functions for Remote Access
440
Remotely Acknowledge Single Alarm Messages
447
Remotely Clearing the Event History
447
Remotely Resetting the Default Values
448
Exception Responses
450
7 Interfaces and Protocols
451
Interfaces Overview
451
CAN Interfaces
452
CAN Interface 1 (Guidance Level)
452
CAN Interface 2 (Engine Level)
453
Serial Interfaces
453
Service Port (RS-232/USB)
453
RS-485 Interface
454
Canopen Protocol
454
J1939 Protocol
456
Displayed Messages (Visualization)
457
Supported J1939 Ecus & Remote Control Messages
462
Device Type Standard
465
Modbus Protocol
467
Load Sharing
470
8 Technical Specifications
473
Technical Data
473
Measuring Values
473
Ambient Variables
474
Inputs/Outputs
474
Interface
476
Battery
477
Housing
477
Approvals
477
Generic Note
478
Environmental Data
478
Accuracy
479
9 Appendix
481
Characteristics
481
Triggering Characteristics
481
VDO Inputs Characteristics
486
VDO Input "Pressure
487
VDO Input "Temperature
489
Pt100 RTD
491
Data Protocols
492
Canopen/Modbus
492
Data Protocol 5100 (Basic Visualization)
492
Data Protocol 5101 (Basic Visualization Without J1939)
508
Canopen
520
Protocol 6000 (Load Share Message)
520
Protocol 65000 (External Discrete I/O 1 to 8)
525
Protocol 65001 (External Discrete I/O 9 to 16)
526
Additional Data Identifier
527
Transmit Data
527
Receive Data
532
Analog Manager Reference
532
Data Sources
533
Group 00: Internal Values
533
Group 01: Generator Values
533
Group 02: Mains Values
534
Group 05: Controller Setpoints
535
Group 06: DC Analog Input Values
536
Group 07: Engine Values (J1939)
537
Reference Values
539
Generator Rated Voltage
539
Mains Rated Voltage
540
Rated Frequency
540
Generator Rated Active Power
541
Generator Rated Reactive Power
541
Mains Rated Voltage
542
Mains Rated Reactive Power
543
Generator Rated Apparent Power
543
Mains Rated Apparent Power
544
Generator / Mains Power Factor
545
Generator Rated Current
546
Mains Rated Current
547
Rated Speed
547
Battery Voltage
548
Busbar 1 Rated Voltage
548
Display Value Format
548
Logicsmanager Reference
549
Logicsmanager Overview
549
Logical Symbols
552
Logical Outputs
553
Logical Command Variables
556
Group 00: Flags Condition 1
557
Group 01: Alarm System
561
Group 02: Systems Condition
562
Group 03: Engine Control
563
Group 04: Applications Condition
564
Group 05: Engine Related Alarms
567
Group 06: Generator Related Alarms
568
Group 07: Mains Related Alarms
569
Group 08: System Related Alarms
570
Group 09: Discrete Inputs
571
Group 10: Analog Inputs
572
Group 11: Clock and Timer
572
Group 12: External Discrete Inputs 1
573
Group 13: Discrete Outputs
573
Group 14: External Discrete Outputs 1
574
Group 15: Flexible Limits
575
Group 18: Transistor Outputs
575
Group 24: Flags Condition 2
576
Factory Settings
578
Event and Alarm Reference
587
Alarm Classes
587
Conversion Factors
588
Status Messages
589
Event History
591
Event Messages
592
Alarm Messages
593
Formulas
600
Load Dependent Start Stop (LDSS) Formulas
600
Additional Information
602
D-SUB Connector Housing
602
CAN Bus Pin Assignments of Third-Party Units
602
Synchronization of System a and System B
604
10 Glossary and List of Abbreviations
605
11 Index
607
Other manuals for Woodward easYgen-2000 Series
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Manual
52 pages
Application Guide
41 pages
4
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Woodward easYgen-2000 Series Specifications
General
Brand
Woodward
Model
easYgen-2000 Series
Category
Control Unit
Language
English
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