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Control Unit
easYgen-2000 Series
Woodward easYgen-2000 Series Installation
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37426B
Installation
Soft
ware Version 1.x
xxx
Manual 37426B
easYgen
-2
000
Series
Genset Control
2
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 1. General Information
8
Document Overview
8
Table 1-1: Manual - Overview
8
Chapter 2. Electrostatic Discharge Awareness
9
Chapter 3. Marine Usage (Pending)
10
Application
10
Chapter 4. Housing
11
Panel Cutout
11
Figure 4-1: Housing - Panel-Board Cutout
11
Table 4-1: Plastic Housing - Panel Cutout
11
Dimensions
12
Figure 4-2: Plastic Housing Easygen-2200 - Dimensions
12
Figure 4-3: Plastic Housing Easygen-2500 - Dimensions
12
Clamp Fastener Installation
13
Screw Kit Installation
14
Figure 4-4: Housing - Drill Plan
14
Terminal Arrangement
15
Figure 4-5: Easygen-2000 Series - Terminal Arrangement - Rear View
15
Service Port (RS-232)
16
Figure 5-2: Easygen-2200 P2 - Wiring Diagram
17
Figure 5-3: Easygen-2500 P1 - Wiring Diagram 1/2
18
Figure 5-4: Easygen-2500 P1 - Wiring Diagram 2/2
19
Chapter 5. Wiring Diagrams
16
Figure 5-1: Easygen-2200 P1 - Wiring Diagram
16
Interface
19
Chapter 6. Connections
20
Table 6-1: Conversion Chart - Wire Size
20
Power Supply
21
Figure 6-1: Power Supply
21
Figure 6-2: Power Supply - Crank Waveform at Maximum Load
21
Table 6-2: Power Supply - Terminal Assignment
21
Charging Alternator
22
Figure 6-3: Charging Alternator Input/Output
22
Table 6-3: Charging Alternator Input/Output - Terminal Assignment
22
Voltage Measuring (Flexrange)
23
Voltage Measuring: Generator
23
Figure 6-4: Voltage Measuring - Generator
23
Table 6-4: Voltage Measuring - Terminal Assignment - Generator Voltage
23
Figure 6-5: Voltage Measuring - Generator Windings, 3Ph 4W
24
Figure 6-6: Voltage Measuring - Generator Measuring Inputs, 3Ph 4W
24
Table 6-5: Voltage Measuring - Terminal Assignment - Generator, 3Ph 4W
24
Figure 6-7: Voltage Measuring - Generator Windings, 3Ph 3W
25
Figure 6-8: Voltage Measuring - Generator Measuring Inputs, 3Ph 3W
25
Table 6-6: Voltage Measuring - Terminal Assignment - Generator, 3Ph 3W
25
Figure 6-9: Voltage Measuring - Generator Windings, 1Ph 3W
26
Figure 6-10: Voltage Measuring - Generator Measuring Inputs, 1Ph 3W
26
Table 6-7: Voltage Measuring - Terminal Assignment - Generator, 1Ph 3W
26
Figure 6-11: Voltage Measuring - Generator Windings, 1Ph 2W (Phase-Neutral)
27
Figure 6-12: Voltage Measuring - Generator Measuring Inputs, 1Ph 2W (Phase-Neutral)
27
Table 6-8: Voltage Measuring - Terminal Assignment - Generator, 1Ph 2W (Phase-Neutral)
27
Figure 6-13: Voltage Measuring - Generator Windings, 1Ph 2W (Phase-Phase)
28
Figure 6-14: Voltage Measuring - Generator Measuring Inputs, 1Ph 2W (Phase-Phase)
28
Table 6-9: Voltage Measuring - Terminal Assignment - Generator, 1Ph 2W (Phase-Phase)
28
Voltage Measuring: Mains (Busbar)
29
Figure 6-15: Voltage Measuring - Mains (Busbar)
29
Table 6-10: Voltage Measuring - Terminal Assignment - Mains (Busbar) Voltage
29
Figure 6-16: Voltage Measuring - Mains (Busbar) PT Windings, 3Ph 4W
30
Figure 6-17: Voltage Measuring - Mains (Busbar) Measuring Inputs, 3Ph 4W
30
Table 6-11: Voltage Measuring - Terminal Assignment - Mains (Busbar), 3Ph 4W
30
Figure 6-18: Voltage Measuring - Mains (Busbar) PT Windings, 3Ph 3W
31
Figure 6-19: Voltage Measuring - Mains (Busbar) Measuring Inputs, 3Ph 3W
31
Table 6-12: Voltage Measuring - Terminal Assignment - Mains (Busbar), 3Ph 3W
31
Figure 6-20: Voltage Measuring - Mains (Busbar) PT Windings, 1Ph 3W
32
Figure 6-21: Voltage Measuring - Mains (Busbar) Measuring Inputs, 1Ph 3W
32
Table 6-13: Voltage Measuring - Terminal Assignment - Mains (Busbar), 1Ph 3W
32
Figure 6-22: Voltage Measuring - Mains (Busbar) PT Windings, 1Ph 2W (Phase-Neutral)
33
Figure 6-23: Voltage Measuring - Mains (Busbar) Measuring Inputs, 1Ph 2W (Phase-Neutral)
33
Table 6-14: Voltage Measuring - Terminal Assignment - Mains (Busbar), 1Ph 2W (Phase-Neutral)
33
Figure 6-24: Voltage Measuring - Mains (Busbar) PT Windings, 1Ph 2W (Phase-Phase)
34
Figure 6-25: Voltage Measuring - Mains (Busbar) Measuring Inputs, 1Ph 2W (Phase-Phase)
34
Table 6-15: Voltage Measuring - Terminal Assignment - Mains (Busbar), 1Ph 2W (Phase-Phase)
34
Voltage Measuring: Busbar (Mains)
35
Figure 6-26: Voltage Measuring - Busbar (Mains)
35
Table 6-16: Voltage Measuring - Terminal Assignment - Busbar (Mains) Voltage
35
Figure 6-27: Voltage Measuring - Busbar (Mains) PT Windings, 3Ph 4W
36
Figure 6-28: Voltage Measuring - Busbar (Mains) Measuring Inputs, 3Ph 4W
36
Table 6-17: Voltage Measuring - Terminal Assignment - Busbar (Mains), 3Ph 4W
36
Figure 6-29: Voltage Measuring - Busbar (Mains) PT Windings, 3Ph 3W
37
Figure 6-30: Voltage Measuring - Busbar (Mains) Measuring Inputs, 3Ph 3W
37
Table 6-18: Voltage Measuring - Terminal Assignment - Busbar (Mains), 3Ph 3W
37
Figure 6-31: Voltage Measuring - Busbar (Mains) PT Windings, 1Ph 3W
38
Figure 6-32: Voltage Measuring - Busbar (Mains) Measuring Inputs, 1Ph 3W
38
Table 6-19: Voltage Measuring - Terminal Assignment - Busbar (Mains), 1Ph 3W
38
Figure 6-33: Voltage Measuring - Busbar (Mains) PT Windings, 1Ph 2W (Phase-Neutral)
39
Figure 6-34: Voltage Measuring - Busbar (Mains) Measuring Inputs, 1Ph 2W (Phase-Neutral)
39
Table 6-20: Voltage Measuring - Terminal Assignment - Busbar (Mains), 1Ph 2W (Phase-Neutral)
39
Figure 6-35: Voltage Measuring - Busbar (Mains) PT Windings, 1Ph 2W (Phase-Phase)
40
Figure 6-36: Voltage Measuring - Busbar (Mains) Measuring Inputs, 1Ph 2W (Phase-Phase)
40
Table 6-21: Voltage Measuring - Terminal Assignment - Busbar (Mains), 1Ph 2W (Phase-Phase)
40
Current Measuring
41
Generator Current
41
Figure 6-37: Current Measuring - Generator
41
Table 6-22: Current Measuring - Terminal Assignment - Generator Current
41
Figure 6-38: Current Measuring - Generator, L1 L2 L3
42
Figure 6-39: Current Measuring - Generator, Phase Lx
42
Table 6-23: Current Measuring - Terminal Assignment - Generator, L1 L2 L3
42
Table 6-24: Current Measuring - Terminal Assignment - Generator, Phase Lx
42
Mains Current 1-Phase
43
Figure 6-40: Current Measuring - Mains Current
43
Figure 6-41: Current Measuring - Mains, Phase Lx
43
Table 6-25: Current Measuring - Terminal Assignment - Mains Current
43
Table 6-26: Current Measuring - Terminal Assignment - Mains, Phase Lx
43
Ground Current
44
Figure 6-42: Current Measuring - Ground Current
44
Table 6-27: Current Measuring - Terminal Assignment - Ground Current
44
Power Measuring
45
Power Factor Definition
45
Figure 6-43: Power Measuring - Direction of Power
45
MPU (Pickup)
47
Figure 6-44: MPU - Principle Overview
47
Figure 6-45: MPU Input
47
Figure 6-46: Minimal Necessary Input Voltage Depending on Frequency
47
Table 6-28: MPU - Terminal Assignment (Easygen-2200 P1 & Easygen-2500 P1 Only)
47
Discrete Inputs
48
Discrete Inputs: Signal Polarity
48
Figure 6-47: Discrete Inputs - Alarm/Control Input - Positive Signal (Easygen-2000 Series)
48
Figure 6-48: Discrete Inputs - Alarm/Control Input - Positive Signal (Easygen-2500 P1 Only)
48
Figure 6-49: Discrete Inputs - Alarm/Control Input - Negative Signal (Easygen-2000 Series)
49
Figure 6-50: Discrete Inputs - Alarm/Control Input - Negative Signal (Easygen-2500 P1 Only)
49
Table 6-29: Discrete Input - Terminal Assignment (Easygen-2000 Series)
49
Table 6-30: Discrete Input - Terminal Assignment (Easygen-2500 P1 Only)
49
Discrete Inputs: Operation Logic
50
Figure 6-51: Discrete Inputs - Alarm/Control Inputs - Operation Logic
50
Relay Outputs (Logicsmanager)
51
Figure 6-52: Relay Outputs
51
Table 6-31: Relay Outputs - Terminal Assignment
51
Analog Inputs (Flexin)
53
Wiring Resistor Senders
53
Figure 6-53: Analog Inputs (Resistors) - Wiring Two-Pole Senders
53
Table 6-32: Analog Inputs - Terminal Assignment - Wiring Single- and Two-Pole Senders
53
Table 6-33: Analog Inputs - Terminal Assignment - Wiring Two-Pole Senders (Easygen-2500 P1 Only)
53
Figure 6-54: Analog Inputs (Resistors) - Wiring Single-Pole Senders
54
Table 6-34: Analog Inputs - Terminal Assignment - Wiring Single- and Two-Pole Senders
54
Table 6-35: Analog Inputs - Terminal Assignment - Wiring Single-Pole Senders (Easygen-2500 P1 Only)
54
Figure 6-55: Analog Inputs (Resistors) - Wiring Single- and Two-Pole Senders
55
Table 6-36: Analog Inputs - Terminal Assignment - Wiring Single- and Two-Pole Senders
55
Table 6-37: Analog Inputs - Terminal Assignment - Wiring Single- and Two-Pole Senders (Easygen-2500 P1 Only)
55
Wiring 0/4 to 20 Ma Senders
56
Figure 6-56: Analog Inputs (0/4 to 20 Ma) - Wiring Single- and Two-Pole Senders
56
Table 6-38: Analog Inputs - Terminal Assignment - Wiring Single- and Two-Pole Senders
56
Table 6-39: Analog Inputs - Terminal Assignment - Wiring Single- and Two-Pole Senders (Easygen-2500 P1 Only)
56
Analog Outputs
57
Controller Wiring
57
Figure 6-57: Analog Controller Output 1/2 - Wiring and External Jumper Setting
57
Table 6-40: Bias Signal Outputs 1/2 - Analog or PWM
57
Figure 6-58: Analog Controller Output 3/4 - Wiring and External Jumper Setting
58
Table 6-41: Bias Signal Outputs 3/4 - Analog
58
Interfaces
59
RS-485 Serial Interfaces
59
Service Port (RS-232)
59
Figure 6-59: RS-485 Modbus - Connection for Half-Duplex Operation
59
Figure 6-60: RS-232 Interface - Overview
59
Table 6-42: RS-485 Interface - Pin Assignment (Easygen-2500 P1 Only)
59
Table 6-43: RS-232 Interface (DPC) - Pin Assignment
59
CAN Bus Interfaces (Flexcan)
60
Table 6-44: CAN Bus 1 - Pin Assignment (Easygen-2000 Series)
60
Table 6-45: CAN Bus 2 - Pin Assignment (Easygen-2200 P2 Only)
60
Table 6-46: CAN Bus 2 - Pin Assignment (Easygen-2500 P1 Only)
60
Figure 6-61: Interfaces - CAN Bus - Termination
61
Table 6-47: Maximum CAN Bus Length
61
Bus Shielding
62
DPC - Direct Configuration Cable
62
Figure 6-62: Interfaces - Shielding (External RC Element)
62
Figure 6-63: Interface - Shielding (Internal RC Element)
62
Table 6-48: Bus Shielding
62
C Hapter 7. T Echnical D Ata
64
Insulation Voltage (Continuously)
65
Insulation Test Voltage ( ≤ 5S)
65
Insulation Test Voltage ( 5S)
66
Version
66
Type
66
Plastic
66
C Hapter 8. E Nvironmental D Ata
67
C Hapter 9. a Ccuracy
68
Figure 9-1: Interference Suppressing Circuit - Connection
70
A Ppendix A. U Seful I Nformation
70
Table 9-1: Interference Suppressing Circuit for Relays
71
Other manuals for Woodward easYgen-2000 Series
User Manual
610 pages
Manual
52 pages
Application Guide
41 pages
4
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Woodward easYgen-2000 Series Specifications
General
Brand
Woodward
Model
easYgen-2000 Series
Category
Control Unit
Language
English
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